torque YAMAHA YFM350R 2008 Owners Manual

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4
CAUTION:ECB00090Never turn an adjusting mechanism beyondthe minimum and maximum settings.3. Tighten the locknut to the specified torque.
CAUTION:ECB00080Always tighten the locknut against the adjust-
ing nut, and then tighten it to the specifiedtorque.
1. Special wrenchSpring preload setting:
Minimum (hard):
Distance A = 218.5 mm (8.6 in)
Standard:
Distance A = 228.5 mm (9.0 in)
Maximum (soft):
Distance A = 233.5 mm (9.2 in)
1. Distance ATightening torque:
Locknut:
42 Nm (4.2 m·kgf, 30 ft·lbf)
1
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8The service information included in this manual
and the tools provided in the owner’s tool kit are in-
tended to assist you in the performance of preven-
tive maintenance and minor repairs. However,
additional tools such as a torque wrench may be
necessary to perform certain maintenance work
correctly.
NOTE:If you do not have the tools or experience required
for a particular job, have a Yamaha dealer performit for you.
WARNING
EWB01850Never modify this ATV through improper in-
stallation or use of accessories, as it may
cause changes in handling, which in some sit-
uations could lead to an accident. All parts and
accessories added to this ATV should be gen-
uine Yamaha or equivalent components de-
signed for use on this ATV and should be
installed and used according to instructions. If
you have questions, consult an authorizedYamaha ATV dealer.U5YT64E0.book Page 2 Monday, April 9, 2007 1:03 PM

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82. Check the spark plug for electrode erosion
and excessive carbon or other deposits, and
replace it if necessary.
To install the spark plug
1. Measure the spark plug gap with a wire thick-
ness gauge and, if necessary, adjust the gap
to specification.
2. Clean the surface of the spark plug gasket
and its mating surface, and then wipe off any
grime from the spark plug threads.
3. Install the spark plug with the spark plug
wrench, and then tighten it to the specified
torque. Specified spark plug:
NGK/DR8EA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
1. Spark plug gapTightening torque:
Spark plug:
17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)
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8
NOTE:If a torque wrench is not available when installing
a spark plug, a good estimate of the correct torque
is 1/4–1/2 turn past finger tight. However, the spark
plug should be tightened to the specified torque assoon as possible.
4. Install the spark plug cap.EBU23277Engine oil and oil filter element The engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter element cleaned at the intervals speci-
fied in the periodic maintenance and lubrication
chart.
To check the engine oil level
1. Place the ATV on a level surface.
2. Check the engine oil level on a cold engine.NOTE:If the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least ten minutes until the oil set-tles for an accurate reading.3. Remove the engine oil filler cap, and then
wipe the dipstick off with a clean rag.
4. Insert the dipstick into the filler hole (without
screwing it in), and then remove it again to
check the oil level.
NOTE:The engine oil should be between the minimumand maximum level marks.1. Dipstick
2. Maximum level mark
3. Minimum level mark
4. Engine oil filler cap
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8 5. Remove the oil filter element cover by remov-
ing the bolts, and then remove the oil filter el-
ement.
6. Clean the oil strainer and oil filter element with
solvent.
7. Check the O-rings for damage and replace it if
necessary.
8. Install the oil filter element and O-ring.
NOTE:Make sure that the O-ring is properly seated.9. Install the oil filter element cover by installing
the bolts, and then tighten them to the speci-
fied torque.
10. Install the oil strainer, compression spring, O-
ring and engine oil drain bolt. Tighten the en-
gine oil drain bolt to the specified torque.
CAUTION:ECB00320Before installing the engine oil drain bolt, be
sure to install the O-ring, compression springand oil strainer.
11. Add the specified amount of the recommend-
ed engine oil, and then install and tighten the
engine oil filler cap.
1. Oil filter element cover
2. Bolt
3. Oil filter element
4. O-ring
Tightening torque:
Oil filter element cover bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Tightening torque:
Engine oil drain bolt:
32 Nm (3.2 m·kgf, 23 ft·lbf)
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8will affect carburetor jetting with subsequent
poor performance and possible engine over-
heating.EBU27701Cleaning the spark arrester Select a well-ventilated area free of combustible
materials and make sure the exhaust and muffler
are cool.
1. Remove the bolt.
2. Remove the tailpipe by pulling it out of the
muffler.3. Tap the tailpipe lightly, and then use a wire
brush to remove any carbon deposits from the
spark arrester portion of the tailpipe and inside
of the tailpipe housing.
4. Insert the tailpipe into the muffler and align the
bolt holes.
5. Install the bolt and tighten it to the specified
torque.
6. Remove the purging bolt.1. Bolt
1. Tailpipe
2. Spark arresterTightening torque:
Tailpipe bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
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8 7. Start the engine and rev it up approximately
twenty times while momentarily creating ex-
haust system back pressure by blocking the
end of the muffler with a shop towel.
8. Stop the engine and allow the exhaust pipe to
cool.
9. Install the purging bolt and tighten it to the
specified torque.
WARNING
EWB02380Never run the engine in an enclosed area when
purging the spark arrester, otherwise it could
cause injury to the eyes, burns, carbon monox-
ide poisoning, possibly leading to death, and
start a fire.
Always let the exhaust system cool prior to
touching exhaust components.
Always wear eye protection, and make sure
no one is behind the ATV.
Make sure there are no combustible materi-als in the area.EBU23940Adjusting the carburetor The carburetor should be checked and, if neces-
sary, adjusted at the intervals specified in the peri-
odic maintenance and lubrication chart. The
carburetor is an important part of the engine and
requires very sophisticated adjustment. Therefore,
most carburetor adjustments should be left to a
Yamaha dealer, who has the necessary profes-
sional knowledge and experience. The adjustment
1. Purging boltTightening torque:
Purging bolt:
27 Nm (2.7 m·kgf, 19 ft·lbf)
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8
EBU24710Adjusting the parking brake free play The parking brake free play must be checked and,
if necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
Cable length “A” should measure 64–68 mm
(2.52–2.68 in). Adjust the parking brake free play
as follows.
1. Release the parking brake by moving the
parking brake lever to the right.
2. Fully loosen the locknut and the adjusting bolt
at the rear brake caliper.3. Loosen the locknut on the brake cable.
4. Turn the adjusting nut on the brake cable in di-
rection (a) to increase the cable length, and in
direction (b) to decrease it.
NOTE:If the cable length cannot be adjusted to specifica-tion, consult a Yamaha dealer.
5. Tighten the locknut on the brake cable.
6. Turn in the adjusting bolt at the rear brake cal-
iper until it feels tight, then turn it out 1/8 turn
and tighten its locknut to the specified torque.
1. Locknut
2. Adjusting bolt
3. Cable length “A”
1. Locknut
2. Adjusting nut
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8
CAUTION:ECB00520When tightening the locknut, hold the adjust-
ing bolt with a wrench so that it does not turntogether with the locknut.
WARNING
EWB02090Operating with improperly serviced or adjust-
ed brakes could cause the brakes to malfunc-
tion, resulting in reduced braking
performance. This could increase the chance
of a collision or accident. After adjusting the
parking brake free play, block the rear of the
ATV off the ground and spin the rear wheels.
Check to make sure there is no brake drag. If
brake drag is noticed, perform the adjustmentagain.
EBU24740Brake light switches The operation of the brake light switches must be
checked and, if necessary, adjusted at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
The brake light switch for the brake pedal can be
adjusted as follows, but the other brake light
switches should be adjusted by a Yamaha dealer.NOTE:The brake light switch is properly adjusted when
the brake light comes on just before braking takeseffect.
Turn the adjusting nut while holding the brake light
switch in place. To make the brake light come on
earlier, turn the adjusting nut in direction (a). To
make the brake light come on later, turn the adjust-
ing nut in direction (b). Tightening torque:
Locknut (rear brake caliper):
16 Nm (1.6 m·kgf, 11 ft·lbf)
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8 mark on both drive chain pullers with the alignment
mark on either side of the swingarm for proper
wheel alignment.CAUTION:ECB00541Improper drive chain slack will overload the en-
gine as well as other vital parts of the ATV and
can lead to drive chain slippage or breakage.
To prevent this from occurring, keep the drivechain slack within the specified limits.3. Tighten the locknuts and the axle holding bolts
to the specified torques.
EBU24880Lubricating the drive chain The drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.
1. Locknut
2. Drive chain slack adjusting bolt
3. Alignment marks
Tightening torques:
Locknut:
16 Nm (1.6 m·kgf, 11 ft·lbf)
Axle holding bolt (upper):
120 Nm (12.0 m·kgf, 85 ft·lbf)
Axle holding bolt (lower):
73 Nm (7.3 m·kgf, 53 ft·lbf)
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