lock YAMAHA YFM350R 2012 Owner's Manual

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TIPIf the specified clutch lever free play could be ob-
tained as described above, skip steps 4–8.4. Fully turn the adjusting bolt at the clutch lever
in direction (a) to loosen the clutch cable.
5. Slide the rubber cover back at the crankcase.
6. Loosen the locknut.
7. To increase the clutch lever free play, turn the adjusting nut at the crankcase in direction (a),
and to decrease it, turn the nut in direction (b). 8. Tighten the locknut at the crankcase, and then
slide the rubber cover to its original position.
9. Tighten the locknut at the clutch lever, and then slide the rubber cover to its original posi-
tion.
TIPIf the specified free play cannot be obtained as de-
scribed above or if the clutch does not operate cor-
rectly, have a Yamaha dealer check the internal
clutch mechanism.EBU24845Drive chain slack The drive chain slack should be checked before
each ride and adjusted if necessary.
To check the drive chain slack1. Place the ATV on a level surface.TIPWhen checking and adjusting the drive chain
slack, there should be no weight on the ATV and
all tires must be touching the ground.2. Move the ATV back and forth to locate the tightest portion of the drive chain, and then
measure the drive chain slack as shown.
1. Locknut
2. Clutch lever free play adjusting nut (crankcase)
3. Rubber cover
2
(a)
(b)
3
1
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83. If the drive chain slack is incorrect, adjust it as
follows.
To adjust the drive chain slack 1. Place the ATV on a level surface.
2. Loosen the axle holding bolts. 3. Loosen the locknut on each side of the swing-
arm. To tighten the drive chain, turn the drive
chain slack adjusting bolts in direction (a). To
loosen the drive chain, turn the adjusting bolts
in direction (b) and push the wheels forward.
Turn each adjusting bolt exactly the same
amount to maintain correct axle alignment.
NOTICE: Improper drive chain slack will
overload the engine as well as other vital
parts of the ATV and can lead to drive
chain slippage or breakage. To prevent
this from occurring, keep the drive chain
slack within the specified limits.
[ECB00542]
Drive chain slack: 25.0 –35.0 mm (0.98 –1.38 in)1. Drive chain slack
1. Axle holding bolt (upper)
2. Axle holding bolt (lower)
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TIPThere are alignment marks on both drive chain
pullers and an alignment mark on each side of the
swingarm. Make sure to align the same alignment
mark on both drive chain pullers with the alignment
mark on either side of the swingarm for proper
wheel alignment.4. Tighten the locknuts and the axle holding boltsto the specified torques.
EBU24882Lubricating the drive chain The drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.NOTICEECB00561The drive chain must be lubricated after wash-
ing the ATV or riding in the rain or wet areas.1. Clean the drive chain with kerosene and asmall soft brush. NOTICE: To prevent dam-
aging the O-rings, do not clean the drive
chain with steam cleaners, high-pressure
washers or inappropriate solvents.
[ECB00571]
1. Locknut
2. Drive chain slack adjusting bolt
3. Alignment marks
Tightening torques: Locknut:16 Nm (1.6 m ·kgf, 12 ft ·lbf)
Axle holding bolt (upper): 120 Nm (12 m· kgf, 87 ft·lbf)
Axle holding bolt (lower): 73 Nm (7.3 m ·kgf, 53 ft ·lbf)
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2. Remove the headlight bulb holder by pushing
it inward and turning it counterclockwise. 3. Remove the burnt-out bulb from the headlight
unit by pulling it out.
4. Install a new headlight bulb into the headlight unit by aligning the projection on the bulb with
the groove in the headlight unit. NOTICE: Do
not touch the glass part of the headlight
bulb to keep it free from oil, otherwise the
transparency of the glass, the luminosity
of the bulb, and the bulb life will be ad-
versely affected. Thoroughly clean off any
dirt and fingerprints on the headlight bulb
using a cloth moistened with alcohol or
thinner.
[ECB00651]
1. Headlight bulb holder cover
1. Headlight bulb holder
1. Do not touch the glass part of the bulb.
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85. Install the headlight bulb holder by aligning the
projections with the holes in the headlight unit,
pushing it inward, and turning it clockwise until
it stops.
6. Install the headlight bulb holder cover at the rear of the headlight. NOTICE: Make sure the
headlight bulb holder cover is securely fit-
ted over the bulb holder and seated prop-
erly.
[ECB00671]
7. Adjust the headlight beam if necessary.
EBU25561Adjusting a headlight beam NOTICEECB00690It is advisable to have a Yamaha dealer make
this adjustment.To raise a headlight beam, turn the headlight beam
adjusting bolt in direction (a).
To lower a headlight beam, turn the adjusting bolt
in direction (b).1. Headlight beam adjusting bolt
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EBU25601Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows.1. Remove the lens by removing the screws.
2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in,
and then turn it clockwise until it stops.
4. Install the lens by installing the screws. NOTICE: Do not overtighten the screws,
otherwise the lens may break.
[ECB00701]
EBU25651
Removing a wheel 1. Place the ATV on a level surface.
2. Loosen the wheel nuts.
1. Screw
1. Tail/brake light bulb
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EBU25860
CLEANING AND STORAGE
EBU25902Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the job.
WARNING! Wet brakes may have reduced stopping ability, increasing the chance of
an accident. Test the brakes after washing.
Apply the brakes several times at slow
speeds to let friction dry out the linings.
[EWB02311]
NOTICE: Excessive water pressure may cause water seepage and deteriora-
tion of wheel bearings, brakes, transmis-
sion seals and electrical devices. Many
expensive repair bills have resulted from
improper high-pressure detergent applica-
tions such as those available in coin-oper-
ated car washers.
[ECB00711]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from rusting.
7. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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EBU25933Storage Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00721]
Long-term
Before storing your ATV for several months: 1. Follow all the instructions in the “ Cleaning”
section of this chapter.
2. Turn the fuel cock lever to “OFF ”.
3. Drain the carburetor float chamber by loosen- ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel from deteriorat-
ing. 5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting points of all levers and pedals.
7. Check and, if necessary, correct the tire air pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
oz of stabilizer to each gallon of fuel)U1BS62E0.book Page 2 Monday, April 18, 2011 6:43 PM