air filter YAMAHA YFM350R 2012 Owners Manual

Shifting ....................................................... 6-4
Engine break-in .......................................... 6-6
Parking ....................................................... 6-7
Parking on a slope ..................................... 6-7
Accessories and loading ............................ 6-8
RIDING YOUR ATV ...................................... 7-1 GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-18
CROSSING THROUGH SHALLOW WATER ................................................... 7-19
RIDING OVER ROUGH TERRAIN ........... 7-20
SLIDING AND SKIDDING ......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1 Owner’s manual and tool kit ....................... 8-2
Periodic maintenance chart for the emission control system ........................... 8-3 General maintenance and lubrication
chart ..........................................................8-5
Checking the spark plug .............................8-9
Engine oil and oil filter element .................8-11
Cleaning the air filter element ...................8-15
Cleaning the spark arrester ......................8-18
Adjusting the carburetor ............................8-20
Adjusting the engine idling speed .............8-20
Adjusting the throttle lever free play .........8-21
Valve clearance ........................................8-22
Brakes .......................................................8-22
Checking the front and rear brake pads ...8-22
Checking the brake fluid level ...................8-23
Changing the brake fluid ...........................8-25
Checking the front brake lever free play ...8-25
Checking the brake pedal height ..............8-25
Adjusting the parking brake free play .......8-26
Brake light switches ..................................8-27
Adjusting the clutch lever free play ...........8-28
Drive chain slack .......................................8-29
Lubricating the drive chain ........................8-31
Checking and lubricating the cables .........8-32
Checking and lubricating the brake and clutch levers ............................................8-33
Checking and lubricating the brake and shift pedals ..............................................8-33
Checking the wheel hub bearings .............8-34
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3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Front shock absorber assembly spring preload adjusting ring
2. Fuel cock
3. Throttle stop screw
4. Air filter case
5. Battery
6. Owner ’s tool kit
7. Oil filter element
8. Shift pedal
1. Spark arrester
2. Fuse
3. Rear shock absorber assembly spring preload adjusting nut
4. Drive select lever
5. Fuel tank cap
6. Spark plug
7. Engine oil filler cap
8. Brake pedal
9. Rear brake light switch
10.Rear brake fluid reservoir
12345 6
78910
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7-20
7
After riding your ATV in water, be sure to drain the
trapped water by removing the check hose at the
bottom of the air filter case. NOTICE: Undrained
water can cause damage or improper opera-
tion.
[ECB00841]
Wash the ATV in fresh water if it has been operat-
ed in salt water or muddy conditions. RIDING OVER ROUGH TERRAIN
WARNING
EWB01651Riding improperly over obstacles could cause
loss of control or a collision. Before operating
in a new area, check for obstacles. Never at-
tempt to ride over large obstacles, such as
large rocks or fallen trees. When you go over
obstacles, always follow proper procedures as
described in the Owner
’s Manual.Riding over rough terrain should be done with cau-
tion. Look out for obstacles which could cause
damage to the ATV or could lead to an upset or ac-1. Air filter case check hose
U1BS62E0.book Page 20 Monday, April 18, 2011 6:43 PM

8-5
8
EBU21865General maintenance and lubrication chart TIP
For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.NO. ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 Air filter element Clean and replace if necessary. Every 20
–40 hours (more often in wet or
dusty areas)
2 *Clutch Check operation and adjust if necessary. √ √√√
3 *Front brake 
Check operation and correct if necessary.
 Check fluid level and ATV for fluid leakage, and
correct if necessary. √√√√√
 Replace brake pads. Whenever worn to the limit
4 *Rear brake 
Check operation and correct if necessary.
 Check fluid level and ATV for fluid leakage, and
correct if necessary. √√√√√
 Replace brake pads. Whenever worn to the limit
U1BS62E0.book Page 5 Monday, April 18, 2011 6:43 PM

8-7
8
14*Chassis fasteners 
Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
15 *Shock absorber as-
semblies 
Check operation and correct if necessary.
 Check for oil leakage and replace if necessary. √√√
16 *Rear suspension re-
lay arm and con-
necting arm
pivoting points 
Check operation and correct if necessary.
 Lubricate with lithium-soap-based grease. √√√√
17 *Steering shaft Lubricate with lithium-soap-based grease. √√√
18 *Steering system 
Check operation and repair or replace if damaged.
 Check toe-in and adjust if necessary. √√√√√
19 Engine oil 
Change.
 Check ATV for oil leakage, and correct if neces-
sary. √ √√√
20 Engine oil filter ele-
ment 
Clean or replace if necessary. √√√
21 Engine oil strainer Clean. √√√
22 *Moving parts and
cables 
Lubricate. √√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1BS62E0.book Page 7 Monday, April 18, 2011 6:43 PM

8-15
8
NOTICEECB00300
In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II ” or higher.
Make sure that no foreign material enters the
crankcase.13. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
14. Turn the engine off, wait at least ten minutes, and then check the oil level and correct it if
necessary.EBU23743Cleaning the air filter element The air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are
riding in unusually wet or dusty areas.
TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.1. Place the ATV on a level surface.
2. Remove the seat. (See page 4-12.)
3. Remove the air filter case cover by unhookingthe holders.1. Air filter case check hose
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8-16
84. Pull the air filter element out of the air filter
case. 5. Remove the sponge material from the air filter
element frame.
1. Air filter case cover
2. Air filter case cover holder
1. Air filter element
1. Unlock.
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8-17
8
6. Wash the sponge material gently but thor-
oughly in solvent. WARNING! Always use
parts cleaning solvent to clean the sponge
material. Never use low-flash-point sol-
vents or gasoline to clean the sponge ma-
terial because the engine could catch fire
or explode.
[EWB01941]
7. Squeeze the excess solvent out of the sponge material and let it dry. NOTICE: Do not twist
the sponge material when squeezing it.
[ECB00441]
8. Check the sponge material and replace it if damaged.
9. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the sponge material.TIPThe sponge material should be wet but not drip-
ping.10. Pull the sponge material over the air filter ele- ment frame.
11. Apply all-purpose grease to the air filter ele- ment seat.
12. Insert the air filter element into the air filter case, and then install the air filter case cover
by hooking the holders onto the air filter case.
1. Air filter element retaining plate
2. Air filter element frame
3. Sponge material
4. Air filter element seatU1BS62E0.book Page 17 Monday, April 18, 2011 6:43 PM

8-18
8NOTICE:
Make sure that the air filter ele-
ment is properly seated in the air filter
case. Never operate the engine with the air
filter element removed. This will allow un-
filtered air to enter the engine, causing rap-
id engine wear and possible engine
damage. Additionally, operation without
the air filter element will affect carburetor
jetting with subsequent poor performance
and possible engine overheating.
[ECB00461]
13. Install the seat.TIPThe air filter element should be cleaned every 20 –
40 hours. It should be cleaned and lubricated more
often if the ATV is operated in extremely dusty ar-
eas. Each time the air filter element maintenance
is performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the carburetor fittings and the rubber joint
manifold fittings for an air-tight seal. Tighten all fit-
tings securely to avoid the possibility of unfiltered
air entering the engine.
EBU27703Cleaning the spark arrester Select a well-ventilated area free of combustible
materials and make sure the exhaust and muffler
are cool. 1. Remove the tailpipe bolt.
2. Remove the tailpipe by pulling it out of the muffler.
3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from the
spark arrester portion of the tailpipe and inside
of the tailpipe housing.1. Tailpipe bolt
2. Tailpipe
1
2
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10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter element replacement:
2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter element replacement: 2.60 L (2.75 US qt, 2.29 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:YFM350RB Unleaded gasoline only
YFM35RB Regular unleaded gasoline only Fuel tank capacity:
9.0 L (2.38 US gal, 1.98 Imp.gal)
Fuel reserve amount: 2.7 L (0.71 US gal, 0.59 Imp.gal)
Carburetor:Type × quantity:
BSR36 x 1Spark plug (s):Manufacturer/model:
NGK/DR8EA
Spark plug gap: 0.6 –0.7 mm (0.024 –0.028 in)Clutch:Clutch type:
Wet, multiple-disc
Operation: Left hand operationTransmission:Primary reduction system:
Spur gear
Primary reduction ratio: 76/24 (3.166)
Secondary reduction system: Chain drive
Secondary reduction ratio:
38/13 (2.923)
Transmission type: Constant mesh 6-speed.forward, 1-speed.reverse
Operation: Left foot operation
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
U1BS62E0.book Page 2 Monday, April 18, 2011 6:43 PM