light YAMAHA YFM700R 2010 Owner's Manual

8-24
8 16. Install the seat.
TIPThe air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated more
often if the ATV is operated in extremely dusty ar-
eas. Each time the air filter element maintenance
is performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the throttle body and the rubber joint mani-
fold fittings for an air-tight seal. Tighten all fittings
securely to avoid the possibility of unfiltered air en-
tering the engine.EBU27701Cleaning the spark arrester Select a well-ventilated area free of combustible
materials and make sure the exhaust and muffler
are cool.
1. Remove the bolt.2. Remove the tailpipe by pulling it out of the
muffler.
3. Tap the tailpipe lightly, and then use a wire
brush to remove any carbon deposits from the
spark arrester portion of the tailpipe and inside
of the tailpipe housing.
1. Bolt
1
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8-30
8 2. Pull the cowling slightly outward as shown.3. Remove the brake fluid reservoir cap, and
then refill with brake fluid.
4. Install the brake fluid reservoir cap.
5. Place the cowling in the original position, and
then install the bolt and quick fastener screw.
Observe these precautions:

When checking the fluid level, make sure that
the top of the brake fluid reservoir is level.
Use only the recommended quality brake fluid,
otherwise the rubber seals may deteriorate,
causing leakage and poor braking performance.
1. Quick fastener screw
2. Bolt
1
2
1. Cowling
2. Brake fluid reservoir cap
1
2
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8-33
8
TIPIf the cable length cannot be adjusted to specifica-
tion, consult a Yamaha dealer.4. Tighten the locknut on the brake cable.
WARNING
EWB02090Operating with improperly serviced or adjust-
ed brakes could cause the brakes to malfunc-
tion, resulting in reduced braking
performance. This could increase the chance
of a collision or accident. After adjusting the
parking brake free play, block the rear of theATV off the ground and spin the rear wheels.
Check to make sure there is no brake drag. If
brake drag is noticed, perform the adjustment
again.
EBU24740Brake light switches The operation of the brake light switches must be
checked and, if necessary, adjusted at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
The brake light switch for the brake pedal can be
adjusted as follows, but the other brake light
switches should be adjusted by a Yamaha dealer.TIPThe brake light switch is properly adjusted when
the brake light comes on just before braking takes
effect.Turn the adjusting nut while holding the brake light
switch in place. To make the brake light come on
earlier, turn the adjusting nut in direction (a). To
make the brake light come on later, turn the adjust-
ing nut in direction (b).
1. Locknut
2. Brake lever free play adjusting nut
1 2
(a)(b)
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8
EBU24820Adjusting the clutch lever free play The clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in the
periodic maintenance and lubrication chart.
The clutch lever free play should measure 5.0–
10.0 mm (0.20–0.39 in) as shown. If the free play
is incorrect, adjust it as follows.1. Loosen the locknut at the clutch lever.
2. To increase the clutch lever free play, turn the
adjusting bolt at the clutch lever in direction
(a), and to decrease it, turn the bolt in direction
(b).
3. Tighten the locknut at the clutch lever.
If the specified free play cannot be obtained,
proceed with the following steps.
4. Loosen the locknut at the clutch lever.
5. Fully turn the adjusting bolt at the clutch lever
in direction (a) to loosen the clutch cable.
6. Loosen the locknut at the crankcase.
7. To increase the clutch lever free play, turn the
adjusting nut at the crankcase in direction (a),
and to decrease it, turn the nut in direction (b).1. Brake light switch
2. Brake light switch adjusting nut
1
2
(a)
(b)
1. Locknut
2. Clutch lever free play adjusting bolt
3. Clutch lever free play
1
2 (a) (b)
3
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8-45
8
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical
circuits.
NOTICEECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.
2. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02172]
3. Turn the key to “ON” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.
1. Signaling system fuse
2. Headlight fuse
3. Ignition fuse
4. Fuel injection system fuse
5. Spare fuse
1
2
3
4 5
Specified fuses:
Main fuse:
20.0 A
Headlight fuse:
15.0 A
Ignition fuse:
10.0 A
Signaling system fuse:
10.0 A
Fuel injection system fuse:
10.0 A
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8
EBU29670Replacing a headlight bulb If a headlight bulb burns out, replace it as follows.
1. Remove the headlight unit by removing the
bolts.
2. Disconnect the headlight coupler.
3. Remove the headlight bulb holder cover.4. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise, and then
remove the burnt-out bulb.1. Headlight unit
2. Bolt
1
2
1. Headlight bulb holder cover
2. Headlight coupler
1 2
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85. Place a new headlight bulb into position.
NOTICE: Do not touch the glass part of the
headlight bulb to keep it free from oil, oth-
erwise the transparency of the glass, the
luminosity of the bulb, and the bulb life will
be adversely affected. Thoroughly clean
off any dirt and fingerprints on the head-
light bulb using a cloth moistened with al-
cohol or thinner.
[ECB00651]
6. Install the headlight bulb holder by pushing it
in and turning it clockwise.
7. Install the headlight bulb holder cover.
8. Connect the headlight coupler.
9. Install the headlight unit by installing the bolts.
10. Adjust the headlight beam if necessary.EBU25560Adjusting a headlight beam NOTICEECB00690It is advisable to have a Yamaha dealer make
this adjustment.
1. Headlight bulb holder
1
1. Do not touch the glass part of the bulb.
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8 To raise a headlight beam, turn the adjusting bolt
in direction (a).
To lower a headlight beam, turn the adjusting bolt
in direction (b).
EBU26920Tail/brake light This model is equipped with an LED type of
tail/brake light.
If the tail/brake light does not come on, have a
Yamaha dealer check it.EBU25651Removing a wheel 1. Place the ATV on a level surface.2. Loosen the wheel nuts.
3. Elevate the ATV and place a suitable stand
under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
EBU27481Installing a wheel 1. Place the ATV on a level surface.
2. Install the wheel and the nuts.
1. Headlight beam adjusting bolt1
(a)(b)
1. Nut
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8
TIPWhen installing the wheel, make sure its arrow
mark points toward the rotating direction of the
wheel.3. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified
torques.
EBU25740Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Arrow markTightening torques:
Front wheel nut:
45 Nm (4.5 m·kgf, 32 ft·lbf)
Rear wheel nut:
45 Nm (4.5 m·kgf, 32 ft·lbf)
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10-4
10
Front brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
230 mm (9.1 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
256 mm (10.1 in)Electrical system:Ignition system:
TCI (digital)Charging system:
AC magneto
Battery:Model:
GT9B-4
Voltage, capacity:
12 V, 8.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30/30 W × 2
Tail/brake light:
LED
Meter lighting:
EL
Neutral indicator light:
LED
Fuel level warning light:
LED
Reverse indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LEDFuses:Main fuse:
20.0 A
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