engine YAMAHA YFM700R 2021 Workshop Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2021, Model line: YFM700R, Model: YAMAHA YFM700R 2021Pages: 150, PDF Size: 3.63 MB
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3. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec- ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02173]
4. Turn on the main switch and start the engine.
5. If the fuse immediately blows again, have a Yamaha dealer check the vehicle.
6. Install the seat.
EBU30165Replacing a headlight bulbIf a headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the bolt and pulling the headlight unit outward as
shown.
2. Remove the bulb cover.
Specified fuses:
Main fuse:30.0 A
Headlight fuse: 10.0 A
Ignition fuse: 10.0 A
Signaling system fuse: 10.0 A
Radiator fan motor fuse: 20.0 A
Fuel injection system fuse: 10.0 A1. Bolt
2. Headlight unit
2
1
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EBU27696Troubleshooting chartsStarting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the ATV.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug. Have a Yamaha dealer check the ATV.
The engine does not start.
Check the compression.
DryWet
Operate the electric starter.
Have a Yamaha dealer check the ATV.
The engine does not start.
Check the ignition.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
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Engine overheating
WARNING
EWB02291Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap. TIP
Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.
The engine will tend to overheat if the radiator is caked with mud, or if the ATV is overloaded. Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
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EBU25861
CLEANING AND STORAGE
EBU25903CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the chain, sprockets or wheel
axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa- ter pressure may cause water seepage
and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach plac-
es.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from rusting.
7. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
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abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
EBU27264StorageShort-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover.
NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00722]
Long-term
Before storing your ATV for several months: 1. Make any necessary repairs and perform all outstanding maintenance.
2. Follow all the instructions in the Cleaning sec- tion of this chapter. 3. Fill up the fuel tank and add fuel stabilizer (Fu-
el Med Rx if available), and then run the en-
gine for 5 minutes to distribute the treated
fuel.
4. Perform the following steps to protect the en- gine from internal corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall
with oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and
the spark plug cap.
5. Lubricate all control cables and the pivoting points of all levers and pedals.
Specified amount:
7.5 ml per liter of fuel (1 oz per gallon)UBCX61E0.book Page 2 Friday, January 22, 2021 1:54 PM
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EBU25964
SPECIFICATIONS
Dimensions:Overall length:1845 mm (72.6 in)
Overall width: 1155 mm (45.5 in)
Overall height:
1115 mm (43.9 in)
Seat height: 830 mm (32.7 in)
Wheelbase: 1280 mm (50.4 in)
Ground clearance:
240 mm (9.4 in)
Minimum turning radius: 3.5 m (11.48 ft)
Maximum water depth: 35 cm (14 in)Weight:Curb weight:192.0 kg (423 lb)Loading:Maximum load:
100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)Noise and vibration level:Noise level (77/311/EEC):84.0 dB(A) at 3125 r/min Uncertainty of measurement:
3.0 dB(A)
A-weighted sound power level: 97.0 dB(A) at 3125 r/min
Uncertainty of measurement: 3.0 dB(A)
Vibration on seat (EN1032, ISO5008):
0.7 m/s²
Uncertainty of measurement: 0.6 m/s²
Vibration on handle (EN1032, ISO5008): 4.7 m/s²
Uncertainty of measurement:
1.1 m/s²
Engine:Combustion cycle:4-stroke
Cooling system:
Liquid cooled
Valve train: SOHC
Number of cylinders: Single cylinder
Displacement:
686 cm³
Bore × stroke:
102.0 × 84.0 mm (4.02 × 3.31 in)
Compression ratio: 10.0 : 1
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Starting system:Electric starter
Lubrication system: Dry sumpEngine oil:Recommended brand:
SAE viscosity grades:
5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Quantity: Oil change: 1.75 L (1.85 US qt, 1.54 Imp.qt) With oil filter removal:
1.85 L (1.96 US qt, 1.63 Imp.qt)
Coolant quantity:Radiator (including all routes):
1.68 L (1.78 US qt, 1.48 Imp.qt)
Coolant reservoir (up to the maximum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)Air filter:Air filter element:
Wet element
Air filter oil grade: Foam air-filter oilFuel:Recommended fuel:
Regular unleaded gasoline (Gasohol [E10] acceptable)
Minimum research octane: 91
Fuel tank capacity: 11 L (2.9 US gal, 2.4 Imp.gal)
Fuel reserve amount:
1.6 L (0.42 US gal, 0.35 Imp.gal)Throttle body:ID mark:1S3HSpark plug (s):Manufacturer/model:NGK/CR8E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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Front suspension:Type:Double wishbone
Spring:
Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel: 230 mm (9.1 in)Rear suspension:Type:Swingarm (link suspension)
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 256 mm (10.1 in)Electrical system:System voltage:
12 V
Ignition system: TCI
Charging system: AC magnetoBattery:Model:GT9B-4
Voltage, capacity: 12 V, 8.0 Ah
Lights:Headlight:T19L, 30.0 W/30.0 W
Brake/tail light:
LED
Neutral indicator light: LED
Fuel level warning light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LEDFuses:Main fuse:30.0 A
Headlight fuse: 10.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Fuel injection system fuse: 10.0 A
Radiator fan motor fuse:
20.0 A
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INDEX
AAccessories and loading ................................................ 7-6
Air filter element, cleaning ............................................ 9-21BBattery .......................................................................... 9-45
Brake and clutch levers, checking and lubricating ...... 9-41
Brake fluid, changing ...................................................9-33
Brake fluid level, checking ........................................... 9-30
Brake lever ..................................................................... 5-6
Brake lever free play, checking the front ..................... 9-33
Brake light switches ..................................................... 9-36
Brake pads, checking the front and rear ..................... 9-29
Brake pedal .................................................................... 5-6
Brake pedal, checking and lubricating ........................ 9-41
Brake pedal height, checking ...................................... 9-34
Brakes .......................................................................... 9-29
Brakes, front and rear .................................................... 6-4
Brake/tail light .............................................................. 9-52CCables, checking and lubricating ................................. 9-40
Chassis fasteners ........................................................... 6-7
Cleaning ....................................................................... 10-1
Clutch lever .................................................................... 5-5
Clutch lever free play, adjusting ................................... 9-36
Coolant ................................................................. 6-4, 9-18
Coolant temperature warning light ................................. 5-2DDrive chain ..................................................................... 6-5
Drive chain, lubricating ................................................ 9-40 Drive chain slack .......................................................... 9-38
EEngine break-in .............................................................. 7-5
Engine idling speed ...................................................... 9-27
Engine oil ....................................................................... 6-4
Engine oil and oil filter element .................................... 9-12
Engine, start ................................................................... 7-1
Engine stop switch ......................................................... 5-4
Engine trouble warning light .......................................... 5-3FFuel ...................................................................... 5-10, 6-4
Fuel level warning light ................................................... 5-2
Fuel tank cap ................................................................. 5-9
Fuses, replacing ........................................................... 9-49HHandlebar switches ....................................................... 5-3
Headlight beam, adjusting ........................................... 9-52
Headlight bulb, replacing ............................................. 9-50IIdentification numbers ................................................... 1-1
Indicator lights and warning lights ................................. 5-1
Instruments, lights and switches ................................... 6-7LLabel locations ............................................................... 2-1
Light switch .................................................................... 5-4MMain switch .................................................................... 5-1
Maintenance chart, emission control system ................ 9-3
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