warning YAMAHA YFM90R 2020 Owners Manual

READ THIS MANUAL CAREFULLY!
It contains important safety information.
WARNING
OWNER’S MANUAL
YFM90R
This ATV should not be ridden by anyone under 10 years of age.
BD3-F8199-64-E0
UBD364E0.book Page 1 Monday, January 28, 2019 9:30 AM

EBU17171
INTRODUCTION
EBU34060Congratulations on your purchase of the Yamaha YFM90R. This ATV represents the result of many years
of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With
the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that
have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special techni-
ques and skills necessary to ride the ATV. It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
 Read this manual completely before operating your ATV. Make sure you understand all instructions.
 Pay close attention to the warning and notice labels on the ATV.
 This ATV should not be operated by a child under 10 years of age.
AN IMPORTANT NOTE TO PARENTS:
This ATV is not a toy. Before you let your child ride this ATV, you should understand the instructions and
warnings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ
in skills, physical abilities and judgment. Some children may not be able to operate an ATV safely. Parents
should supervise their child’s use of the ATV at all times. Parents should permit continued use only if they
determine that the child has the ability to operate the ATV safely.UBD364E0.book Page 1 Monday, January 28, 2019 9:30 AM

EBU17331
IMPORTANT MANUAL INFORMATION
EBU17344FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-
JURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:TIPProduct and specifications are subject to change without notice.
 The ATV you have purchased may differ slightl y from the figures shown in this manual.
This is the safety alert symbol. It is used to alert you to potential per-
sonal injury hazards. Obey all safety messages that follow this sym-
bol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid
damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICETIP
UBD364E0.book Page 1 Monday, January 28, 2019 9:30 AM

EBU17421
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 1-1
SAFETY INFORMATION ................................ 2-1
DESCRIPTION................................................ 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 4-1 Main switch ................................................. 4-1
Indicator lights............................................. 4-1
Handlebar switches .................................... 4-2
Throttle lever ............................................... 4-2
Speed limiter ............................................... 4-3
Front brake lever ......................................... 4-5
Rear brake lever .......................................... 4-5
Parking brake .............................................. 4-5
Drive select lever ......................................... 4-6
Kickstarter ................................................... 4-7
Fuel tank cap .............................................. 4-8
Fuel ............................................................. 4-9 Fuel cock .................................................. 4-10
Starter (choke) ......................................... 4-12
Seat .......................................................... 4-13
Front shock absorbers ............................. 4-13
Rear shock absorber ................................ 4-15
PRE-OPERATION CHECKS .......................... 5-1 Fuel ............................................................. 5-3
Engine oil .................................................... 5-3
Transmission .............................................. 5-3
Front and rear brakes ................................. 5-3
Throttle lever ............................................... 5-3
Drive chain .................................................. 5-3
Tires ............................................................ 5-3
Chassis fasteners ....................................... 5-6
Instruments and switches........................... 5-6
OPERATION .................................................. 6-1 Starting a cold engine................................. 6-1
Starting a warm engine............................... 6-3
Operating the drive select lever and driving in reverse ...................................... 6-3
Engine break-in........................................... 6-4
Parking........................................................ 6-5UBD364E0.book Page 1 Monday, January 28, 2019 9:30 AM

1-1
1
EBU29681
LOCATION OF THE WARNING AND SPECIFICATION LABELS
EBU36153Read and understand all of the labels on your ATV. These labels contain important information for safe and
proper operation.
Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a re-
placement label from your Yamaha dealer.
1
5
6
7
2
4
3
UBD364E0.book Page 1 Monday, January 28, 2019 9:30 AM

2-6
2gerous loss of lights or engine power. Also, the
battery tends to discharge more quickly if elec-
trical accessories are added.
WARNING
EWB00073Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide,
a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nau-
sea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless,
tasteless gas which may be present even if you
do not see or smell any engine exhaust. Deadly
levels of carbon monoxide can collect rapidly
and you can quickly be overcome and unable
to save yourself. Also, deadly levels of carbon
monoxide can linger for hours or days in en-
closed or poorly ventilated areas. If you experi-
ence any symptoms of carbon monoxide
poisoning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREATMENT.

Do not run engine indoors. Even if you try to
ventilate engine exhaust with fans or open
windows and doors, carbon monoxide can
rapidly reach dangerous levels. 
Do not run engine in poorly ventilated or par-
tially enclosed areas such as barns, garages,
or carports.
 Do not run engine outdoors where engine
exhaust can be drawn into a building through
openings such as windows and doors.

WARNING
EWB02592When transporting the ATV in another vehicle,
be sure it is kept upright and that the fuel cock
is in the “OFF” position. Otherwise, fuel may
leak out of the carburetor or fuel tank.
UBD364E0.book Page 6 Monday, January 28, 2019 9:30 AM

4-3
4
EBU33802Speed limiterYour ATV was delivered with two speed limiter de-
vices. A vehicle speed limiter adjusting screw and
a removable engine speed limiter plate. Yamaha
recommends that all beginning riders start off with
the vehicle speed limiter adjusting screw fully
turned in and the engine speed limiter plate in-
stalled to limit the amount of speed available while
they learn.
The vehicle speed limiter keeps the throttle from
fully opening, even when the throttle lever is
pushed to the maximum. The adjusting screw may
be gradually turned out as the beginner becomes
more familiar with operating the ATV. Parents
should decide when to adjust the ATV for more
power as their youngster’s riding skills improve.
Once the ATV rider can operate with skill at the top
speed permitted by adjusting the vehicle speed
limiter alone, the engine speed limiter plate can be
removed. Since removal of this plate will result in
a significant increase in power, turn the vehicle
speed limiter adjusting screw completely back in
again and adjust it out in stages as done previous-
ly.Vehicle speed limiter
1. Loosen the locknut.
2. To increase the maximum engine power available and the maximum speed of the ATV,
turn the adjusting screw in direction (a). To
decrease the maximum engine power avail-
able and the maximum speed of the ATV, turn
the adjusting screw in direction (b). Do not
turn the adjusting screw out more than 14.5
mm (0.57 in) or the throttle cable could be
damaged. Always make sure the throttle lever
free play is adjusted to 1.5–4.0 mm (0.06–
0.16 in). (See page 8-20.) WARNING! Im-
proper adjustment of the speed limiter and
throttle could cause throttle cable damage
or improper throttle operation. You could
lose control, resulting in an accident.
[EWB00242]
UBD364E0.book Page 3 Monday, January 28, 2019 9:30 AM

4-6
4
WARNING
EWB00221Always set the parking brake before starting
the engine. The ATV could start moving un-
expectedly if the parking brake is not ap-
plied. This could cause loss of control or a
collision.
 Always be sure you have released the park-
ing brake before you begin to ride. The brake
could overheat if you ride the ATV without re-
leasing the parking brake. You could lose braking performance which could cause an
accident. You could also wear out the brakes
prematurely.
EBU18583Drive select leverThe drive select lever is used to shift the transmis-
sion into the forward, neutral and reverse posi-
tions. See page 6-3 for drive select lever
operation.
1. Parking brake lock plate
1
1. Drive select lever
1
UBD364E0.book Page 6 Monday, January 28, 2019 9:30 AM

4-8
4
5. When the engine has started, remove the kickstarter lever and store it under the seat.
6. Install the kickstarter lever cap and the seat.
NOTICEECB02300Do not use the kickstarter if the battery is not
installed or if the battery leads are not connect-
ed.
EBU37980Fuel tank capRemove the fuel tank cap by turning it counter-
clockwise.
WARNING
EWB02522Gasoline and gasoline vapors are extremely
flammable. To avoid fires and explosions and
to reduce the risk of injury when refueling, fol-
low these instructions. 1. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Nev-
er refuel while smoking, or while in the vicinity
1. Fold out.
2. Push down.
1
2
1. Fuel tank cap
1
UBD364E0.book Page 8 Monday, January 28, 2019 9:30 AM

4-9
4of sparks, open flames, or other sources of
ignition such as the pilot lights of water heat-
ers and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel
tank filler hole. Stop filling when the fuel
reaches the bottom of the filler tube. Because
fuel expands when it heats up, heat from the
engine or the sun can cause fuel to spill out of
the fuel tank. 3. Wipe up any spilled fuel immediately.
NOTICE: Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since fuel may
deteriorate painted surfaces or plastic
parts.
[ECB00982]
4. Turn the fuel tank cap fully clockwise to make sure it is securely closed.EBU38650FuelMake sure there is sufficient gasoline in the tank
before starting off. Refuel if necessary.
WARNING
EWB02532Gasoline is poisonous and can cause injury or
death. Handle gasoline with care. Never siphon
gasoline by mouth. If you should swallow some
gasoline or inhale a lot of gasoline vapor, or get
some gasoline in your eyes, see your doctor
immediately. If gasoline spills on your skin,
wash with soap and water. If gasoline spills on
your clothing, change your clothes.
1. Maximum fuel level
2. Fuel tank filler tube
12
UBD364E0.book Page 9 Monday, January 28, 2019 9:30 AM