YAMAHA YFZ450 2012 Owners Manual

9-3
9
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
9. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 ° C (30
° F) or more than 30 ° C (90 °F)]. For more in-
formation on storing the battery, see page
8-48.
TIPMake any necessary repairs before storing the
ATV.U1PD60E0.book Page 3 Monday, June 13, 2011 2:57 PM

10-1
10
EBU25961
SPECIFICATIONS
Dimensions:Overall length:1840 mm (72.4 in)
Overall width: 1170 mm (46.1 in)
Overall height:
1090 mm (42.9 in)
Seat height: 810 mm (31.9 in)
Wheelbase: 1280 mm (50.4 in)
Ground clearance:
255 mm (10.0 in)
Minimum turning radius: 3500 mm (138 in)Weight:With oil and fuel:
169.0 kg (373 lb)Noise and vibration level:Noise level (77/311/EEC):82.0 dB(A)@3750 r/min (EUR)(FRA)(GBR)
A-weighted sound power level:
98.0 dB(A)@3750 r/min (EUR)(FRA)(GBR)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s ² (EUR)(FRA)(GBR)
Vibration on handlebar (EN1032, ISO5008): Will not exceed 2.5 m/s ² (EUR)(FRA)(GBR)
Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Forward-inclined single cylinder
Displacement:
449 cm ³
Bore × stroke:
95.0 × 63.4 mm (3.74 × 2.50 in)
Compression ratio: 11.40 : 1
Starting system:
Electric starter
Lubrication system: Dry sumpEngine oil:Recommended brand:
YAMALUBE
U1PD60E0.book Page 1 Monday, June 13, 2011 2:57 PM

10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity:
Without oil filter element replacement:1.75 L (1.85 US qt, 1.54 Imp.qt)
Quantity in oil tank:
1.55 L (1.64 US qt, 1.36 Imp.qt)
Quantity in crankcase: 0.20 L (0.21 US qt, 0.18 Imp.qt)
With oil filter element replacement: 1.85 L (1.96 US qt, 1.63 Imp.qt)
Quantity in oil tank:
1.55 L (1.64 US qt, 1.36 Imp.qt)
Quantity in crankcase: 0.30 L (0.32 US qt, 0.26 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the maximum level mark):0.29 L (0.31 US qt, 0.26 Imp.qt)
Radiator capacity (including all routes):
1.30 L (1.37 US qt, 1.14 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity: 10.0 L (2.64 US gal, 2.20 Imp.gal)
Fuel reserve amount:
1.9 L (0.50 US gal, 0.42 Imp.gal)Carburetor:Type × quantity:
BSR42 x 1Spark plug (s):Manufacturer/model: NGK/CR8E
Spark plug gap: 0.7 –0.8 mm (0.028 –0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio: 62/22 (2.818)
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
U1PD60E0.book Page 2 Monday, June 13, 2011 2:57 PM

10-3
10
Secondary reduction system:Chain drive
Secondary reduction ratio: 38/14 (2.714)
Transmission type:
Constant mesh 5-speed
Operation: Left foot operation
1st: 29/12 (2.416)
2nd:
27/14 (1.928)
3rd: 25/16 (1.562)
4th: 23/18 (1.277)
5th:
21/20 (1.050)Chassis:Frame type:Steel tube frame
Caster angle:
5.0 °
Trail: 21.0 mm (0.83 in)Front tire:Type:
Tubeless
Size: AT21 x 7-10
Manufacturer/model: DUNLOP/KT851B Bias
Rear tire:Type:Tubeless
Size:
AT20 x 10R9
Manufacturer/model: DUNLOP/KT355A RadialLoading:Maximum loading limit:
100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:Front:
25.0 kPa (0.250 kgf/cm ², 3.6 psi)
Rear: 30.0 kPa (0.300 kgf/cm ², 4.4 psi)
Minimum: Front: 22.0 kPa (0.220 kgf/cm ², 3.2 psi)
Rear: 27.0 kPa (0.270 kgf/cm ², 4.0 psi)Front wheel:Wheel type:
Panel wheel
Rim size: 10 x 5.5ATRear wheel:Wheel type:Panel wheel
U1PD60E0.book Page 3 Monday, June 13, 2011 2:57 PM

10-4
10
Rim size:9 x 8.0ATFront brake:Type:
Disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Disc brake
Operation: Right foot operation
Specified brake fluid:
DOT 4Front suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 230 mm (9.1 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 270 mm (10.6 in)
Electrical system:Ignition system:DC CDI
Charging system:
AC magnetoBattery:Model:GT7B-4
Voltage, capacity:
12 V, 6.5 AhHeadlight:Bulb type:Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light: 12 V, 5.0/21.0 W × 1
Neutral indicator light:
12 V, 1.7 W × 1
Coolant temperature warning light: 12 V, 1.7 W × 1Fuses:Main fuse:
15.0 A
U1PD60E0.book Page 4 Monday, June 13, 2011 2:57 PM

10-5
10
EBU30400For EUR only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.U1PD60E0.book Page 5 Monday, June 13, 2011 2:57 PM

11-1
11
EBU26000
CONSUMER INFORMATION
EBU28201Identification numbers Record the vehicle identification number and mod-
el label information in the spaces provided below
for assistance when ordering spare parts from a
Yamaha dealer or for reference in case the ATV is stolen.
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:EBU26041Vehicle identification number
The vehicle identification number is stamped into
the frame. The year of manufacture is listed in the vehicle
identification number as shown in the illustration.
1. Vehicle identification number
1
U1PD60E0.book Page 1 Monday, June 13, 2011 2:57 PM

11-2
11
TIPThe vehicle identification number is used to identify
your ATV.EBU26050Model label
The model label is affixed at the location in the il-
lustration. Record the information on this label in
the space provided. This information will be need-
ed when ordering spare parts from a Yamaha deal-
er.1. Vehicle identification number
2. Year of manufacture
00
8 : 2008
9 : 2009
A : 2010
B : 2011(I, O, Q, U, Z not used)
12
1. Model label
1
U1PD60E0.book Page 2 Monday, June 13, 2011 2:57 PM

INDEX
AAccessories and loading ................................................ 6-7
Air filter element, cleaning ............................................ 8-24BBattery .......................................................................... 8-48
Brake and clutch levers, checking and lubricating ....... 8-44
Brake fluid, changing ................................................... 8-36
Brake fluid level, checking ........................................... 8-33
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-36
Brake light switches ..................................................... 8-38
Brake pads, checking the front and rear ...................... 8-32
Brake pedal .................................................................... 4-6
Brake pedal, checking and lubricating ......................... 8-45
Brake pedal height, checking ....................................... 8-36
Brakes .......................................................................... 8-32
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-43
Carburetor, adjusting ................................................... 8-30
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-5
Clutch lever free play, adjusting ................................... 8-39
Coolant .................................................................. 5-4, 8-20
Coolant temperature warning light ................................. 4-2DDrive chain ..................................................................... 5-5Drive chain, lubricating ................................................ 8-43
Drive chain slack .......................................................... 8-41
EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-30
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-14
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-3FFuel ......................................................................... 4-8, 5-4
Fuel cock ..................................................................... 4-10
Fuel tank cap ................................................................. 4-8
Fuse, replacing ............................................................ 8-50HHandlebar switches ....................................................... 4-3
Headlight beam, adjusting ........................................... 8-53
Headlight bulb, replacing ............................................. 8-51IIdentification numbers .................................................. 11-1
Indicator light and warning light ..................................... 4-2
Instruments, lights and switches .................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3MMain switch .................................................................... 4-1
U1PD60E0.book Page 1 Monday, June 13, 2011 2:57 PM

Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-2PPanel, removing and installing ....................................... 8-9
Parking ........................................................................... 6-5
Parking brake free play, adjusting ................................ 8-37
Parking brake lever ........................................................ 4-6
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1RRiding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-12
Shifting ........................................................................... 6-3
Shift pedal ...................................................................... 4-7
Shift pedal, checking .................................................... 8-45
Shock absorber assemblies, adjusting the front .......... 4-13
Shock absorber assembly, adjusting the rear .............. 4-14
Spark arrester, cleaning ............................................... 8-28
Spark plug, checking .................................................... 8-10
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-4
Starter (choke) ............................................................. 4-11
Start switch ..................................................................... 4-3
Steering shaft, lubricating ............................................. 8-47
Storage ........................................................................... 9-2 Suspension, lubricating the upper and lower arm
pivots ......................................................................... 8-46
Swingarm pivots, lubricating ........................................ 8-46
TTail/brake light bulb, replacing ..................................... 8-53
Throttle lever ........................................................... 4-3, 5-5
Throttle lever free play, adjusting ................................. 8-31
Tires ............................................................................... 5-5
Troubleshooting ........................................................... 8-55
Troubleshooting charts ................................................. 8-57VValve clearance ............................................................ 8-31
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-45
Wheel, installing ........................................................... 8-55
Wheel, removing .......................................................... 8-54
U1PD60E0.book Page 2 Monday, June 13, 2011 2:57 PM