engine coolant YAMAHA YFZ450 2012 User Guide

8-23
8
7. After draining the coolant, thoroughly flush the
cooling system with clean tap water.
8. Install the coolant reservoir by installing the bolts.
9. Install the coolant drain bolt and its new gas- ket, and then tighten the bolt to the specified
torque. 10. Pour the recommended coolant into the reser-
voir to the maximum level mark, and then in-
stall the reservoir cap. NOTICE: Mix
antifreeze with distilled water only. Howev-
er, if distilled water is not available, soft
water may be used for refilling. Do not use
hard water or salt water since they are
harmful to the engine.
[ECB00991]
11. Pour the recommended coolant into the radia- tor until it is full.
12. Install the radiator cap, start the engine, let it idle for several minutes, and then turn it off.
1. Coolant reservoir cap
2. Coolant reservoir
3. BoltTightening torque:Coolant drain bolt:10 Nm (1.0 m ·kgf, 7.2 ft· lbf)
1
3
2
Antifreeze/water mixture ratio:1:1
Recommended antifreeze: High-quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum en-
gines
Coolant quantity: Radiator capacity (including all routes):1.30 L (1.37 US qt, 1.14 Imp.qt)
Coolant reservoir capacity (up to the maxi-
mum level mark): 0.29 L (0.31 US qt, 0.26 Imp.qt)
U1PD60E0.book Page 23 Monday, June 13, 2011 2:57 PM

8-24
813. Remove the radiator cap to check the coolant
level in the radiator. If it is low, add sufficient
coolant until it reaches the top of the radiator,
and then install the radiator cap.
14. Start the engine, and then check for coolant leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system.15. Install the panel.EBU23707Cleaning the air filter element The air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are
riding in unusually wet or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
1. Place the ATV on a level surface.
2. Remove the seat. (See page 4-12.)
3. Remove the air filter case cover by unhookingthe holders.1. Air filter case check hose
1
U1PD60E0.book Page 24 Monday, June 13, 2011 2:57 PM

8-58
8Engine overheating
WARNING
EWB02290Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the rec-
ommended coolant as soon as possible.Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
U1PD60E0.book Page 58 Monday, June 13, 2011 2:57 PM

10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity:
Without oil filter element replacement:1.75 L (1.85 US qt, 1.54 Imp.qt)
Quantity in oil tank:
1.55 L (1.64 US qt, 1.36 Imp.qt)
Quantity in crankcase: 0.20 L (0.21 US qt, 0.18 Imp.qt)
With oil filter element replacement: 1.85 L (1.96 US qt, 1.63 Imp.qt)
Quantity in oil tank:
1.55 L (1.64 US qt, 1.36 Imp.qt)
Quantity in crankcase: 0.30 L (0.32 US qt, 0.26 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the maximum level mark):0.29 L (0.31 US qt, 0.26 Imp.qt)
Radiator capacity (including all routes):
1.30 L (1.37 US qt, 1.14 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity: 10.0 L (2.64 US gal, 2.20 Imp.gal)
Fuel reserve amount:
1.9 L (0.50 US gal, 0.42 Imp.gal)Carburetor:Type × quantity:
BSR42 x 1Spark plug (s):Manufacturer/model: NGK/CR8E
Spark plug gap: 0.7 –0.8 mm (0.028 –0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio: 62/22 (2.818)
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
U1PD60E0.book Page 2 Monday, June 13, 2011 2:57 PM

INDEX
AAccessories and loading ................................................ 6-7
Air filter element, cleaning ............................................ 8-24BBattery .......................................................................... 8-48
Brake and clutch levers, checking and lubricating ....... 8-44
Brake fluid, changing ................................................... 8-36
Brake fluid level, checking ........................................... 8-33
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-36
Brake light switches ..................................................... 8-38
Brake pads, checking the front and rear ...................... 8-32
Brake pedal .................................................................... 4-6
Brake pedal, checking and lubricating ......................... 8-45
Brake pedal height, checking ....................................... 8-36
Brakes .......................................................................... 8-32
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-43
Carburetor, adjusting ................................................... 8-30
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-5
Clutch lever free play, adjusting ................................... 8-39
Coolant .................................................................. 5-4, 8-20
Coolant temperature warning light ................................. 4-2DDrive chain ..................................................................... 5-5Drive chain, lubricating ................................................ 8-43
Drive chain slack .......................................................... 8-41
EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-30
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-14
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-3FFuel ......................................................................... 4-8, 5-4
Fuel cock ..................................................................... 4-10
Fuel tank cap ................................................................. 4-8
Fuse, replacing ............................................................ 8-50HHandlebar switches ....................................................... 4-3
Headlight beam, adjusting ........................................... 8-53
Headlight bulb, replacing ............................................. 8-51IIdentification numbers .................................................. 11-1
Indicator light and warning light ..................................... 4-2
Instruments, lights and switches .................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3MMain switch .................................................................... 4-1
U1PD60E0.book Page 1 Monday, June 13, 2011 2:57 PM