brake YAMAHA YFZ450 2019 Service Manual

10-3
10
Secondary reduction ratio:2.714 (38/14)
Final drive: Chain
Clutch type:
Wet, multiple-disc
Transmission type: 5-speed
Gear ratio: 1st: 2.500 (35/14)
2nd: 2.000 (30/15)
3rd:
1.632 (31/19)
4th: 1.333 (28/21)
5th: 1.095 (23/21)Front tire:Size:AT21 x 7R10
Manufacturer/model: MAXXIS/MS21Rear tire:Size:AT20 x 10R9
Manufacturer/model: MAXXIS/MS22Tire air pressure (measured on cold tires):Vehicle load:0.0–100.0 kg (0–220 lb) Recommended:
Front:
35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear: 35.0 kPa (0.350 kgf/cm², 5.0 psi)
Minimum: Front: 32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear: 32.0 kPa (0.320 kgf/cm², 4.6 psi)
Front wheel:Rim size:10 X 5.5ATRear wheel:Rim size:
9 X 8.0ATFront brake:Type:Hydraulic disc brakeRear brake:Type:Hydraulic disc brakeBrake fluid:Specified brake fluid:
DOT 4Front suspension:Type:Double wishbone
Spring:
Coil spring
UBW262E0.book Page 3 Tuesday, April 3, 2018 10:59 AM

10-4
10
Shock absorber:Gas-hydraulic damper
Wheel travel: 250 mm (9.9 in)Rear suspension:Type:Swingarm (link suspension)
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 280 mm (11.0 in)Electrical system:System voltage:
12 V
Ignition system: TCI
Charging system: AC magnetoBattery:Model:YTZ7S
Voltage, capacity: 12 V, 6.0 AhLights:Headlight:T19L, 30.0 W/30.0 W
Brake/tail light: LED Neutral indicator light:
LED
Fuel level warning light: LED
Coolant temperature warning light:
LED
Engine trouble warning light: LED
Fuses:Main fuse:
20.0 AEBU30403Noise and vibration levels statement (for Eu-
rope)
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
UBW262E0.book Page 4 Tuesday, April 3, 2018 10:59 AM

12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Air filter element, cleaning ........................................... 8-21BBattery ......................................................................... 8-43
Brake and clutch levers, checking and lubricating ...... 8-39
Brake fluid, changing ................................................... 8-31
Brake fluid level, checking ........................................... 8-30
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ..................... 8-32
Brake light switches ..................................................... 8-34
Brake pads, checking the front and rear ..................... 8-29
Brake pedal .................................................................... 4-6
Brake pedal, checking and lubricating ........................ 8-40
Brake pedal height, checking ...................................... 8-32
Brakes .......................................................................... 8-28
Brakes, front and rear .................................................... 5-4
Brake/tail light .............................................................. 8-49CCables, checking and lubricating ................................ 8-38
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-5
Clutch lever free play, adjusting .................................. 8-35
Coolant .................................................................5-4, 8-20
Coolant, changing ........................................................ 8-21
Coolant temperature warning light ................................ 4-2
Cowling and panels, removing and installing .............. 8-10
DDrive chain ..................................................................... 5-5
Drive chain, lubricating ................................................ 8-38
Drive chain slack .......................................................... 8-36EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-14
Engine, start ................................................................... 6-1
Engine stop switch ........................................................ 4-3
Engine trouble warning light .......................................... 4-2FFuel ......................................................................... 4-9, 5-4
Fuel level warning light .................................................. 4-2
Fuel tank cap ................................................................. 4-8
Fuse, replacing ............................................................ 8-46HHandlebar position, adjusting ...................................... 4-23
Handlebar switches ....................................................... 4-3
Headlight beam, adjusting ........................................... 8-49
Headlight bulb, replacing ............................................. 8-46IIdentification numbers ................................................. 11-1
Indicator light and warning lights ................................... 4-1
Instruments, lights and switches ................................... 5-7LLabel locations ............................................................... 1-1
Light switch ................................................................... 4-3
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12-2
12
MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-5
Maintenance chart, emission control system ................ 8-3
Model label ................................................................... 11-1NNeutral indicator light .....................................................4-1OOwner’s Manual and tool kit .......................................... 8-2PParking ........................................................................... 6-4
Parking brake free play, adjusting ............................... 8-33
Parking brake lever ........................................................ 4-6
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRiding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-10
Shifting ........................................................................... 6-2
Shift pedal ...................................................................... 4-7
Shift pedal, checking ...................................................8-40
Shock absorber, rear ...................................................4-15
Shock absorbers, front ................................................ 4-11
Spark arrester, cleaning ............................................... 8-25
Spark plug, checking ...................................................8-13
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-4
Start switch .................................................................... 4-3
Steering shaft, lubricating ............................................ 8-42Storage .......................................................................... 9-2
Suspension, lubricating
the upper and lower arm
pivots ......................................................................... 8-41
Swingarm pivots, lubricating ....................................... 8-41
TThrottle lever .......................................................... 4-4, 5-5
Throttle lever free play, adjusting ................................. 8-28
Tires ............................................................................... 5-5
Troubleshooting ........................................................... 8-50
Troubleshooting charts ................................................ 8-52VValve clearance ............................................................ 8-28
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-40
Wheel, installing ........................................................... 8-50
Wheel, removing .......................................................... 8-49
UBW262E0.book Page 2 Tuesday, April 3, 2018 10:59 AM