ABS YAMAHA YFZ450 2019 Owners Manual

EBU17421
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 1-1
SAFETY INFORMATION ................................ 2-1
DESCRIPTION................................................ 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS ................................................... 4-1 Main switch ................................................. 4-1
Indicator light and warning lights ................ 4-1
Handlebar switches .................................... 4-3
Throttle lever ............................................... 4-4
Speed limiter ............................................... 4-4
Clutch lever ................................................. 4-5
Brake lever .................................................. 4-5
Brake pedal ................................................. 4-6
Parking brake lever ..................................... 4-6
Shift pedal ................................................... 4-7
Fuel tank cap............................................... 4-8
Fuel ............................................................. 4-9 Seat .......................................................... 4-10
Front shock absorbers ............................ 4-11
Rear shock absorbers .............................. 4-15
Handlebar position ................................... 4-23
PRE-OPERATION CHECKS .......................... 5-1 Fuel ............................................................. 5-4
Engine oil .................................................... 5-4
Coolant ....................................................... 5-4
Front and rear brakes ................................. 5-4
Throttle lever ............................................... 5-5
Drive chain .................................................. 5-5
Tires ............................................................ 5-5
Chassis fasteners ....................................... 5-7
Instruments, lights and switches ................ 5-7
OPERATION .................................................. 6-1 Starting the engine ..................................... 6-1
Shifting........................................................ 6-2
Engine break-in........................................... 6-4
Parking........................................................ 6-4
Parking on a slope ...................................... 6-5
Accessories and loading ............................ 6-5UBW262E0.book Page 1 Tuesday, April 3, 2018 10:59 AM

3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Front shock absorber
2. Engine oil tank filler cap
3. Rear brake fluid reservoir
4. Battery
5. Shift pedal
6. Coolant reservoir
563
1
4
2
1. Spark arrester
2. Fuse
3. Fuel tank cap
4. Oil filter element
5. Brake pedal
6. Rear brake light switch
7. Rear shock absorber
456
1
2
7
3
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4-11
4
To install the seat
Insert the projections on the front of the seat into
the seat holders, and then push down on the seat
at the rear to lock it in place. Make sure that the
seat is securely fitted.
EBU30054Front shock absorbers The shock absorber spring preload, rebound
damping force, and compression damping force
(fast and slow compression damping) can be ad-
justed.
WARNING
EWB02492
Suspension components become hot during
operation. Never touch the compression
damping force adjusting bolt and screw, the
rebound damping force adjusting screw or
the oil reservoir with your bare hand or skin
until suspension components have cooled.
 Always adjust the shock absorber assem-
blies on the left and right side to the same
setting. Uneven adjustment can cause poor
handling and loss of stability, which could
lead to an accident. Notes on adjusting the suspension
A special wrench can be obtained at a Yamaha
dealer to make the spring preload adjustment.
 When adjusting the damping force settings, turn
the adjuster in direction (a) until it stops, and
then count the turns or clicks in direction (b).
 Although a damping force adjuster may turn or
click beyond the stated minimum settings, such
adjustments are ineffective and may damage
the suspension.
1. Projection
2. Seat holder
1
2
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4-15
4
WARNING
EWB00411These shock absorber assemblies contain
highly pressurized nitrogen gas. Read and un-
derstand the following information before han-
dling the shock absorber assemblies.
Do not tamper with or attempt to open the
cylinder assemblies.
 Do not subject the shock absorber assem-
blies to an open flame or other high heat
source. This may cause the unit to explode
due to excessive gas pressure.
 Do not deform or damage the cylinders in
any way. Cylinder damage will result in poor
damping performance.
 Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the
shock absorber assembly to a Yamaha deal-
er for any service.
EBU30145Rear shock absorbersThe shock absorber spring preload, rebound
damping force, and compression damping force
(fast and slow compression damping) can be ad-
justed.
WARNING
EWB02681Suspension components become hot during
operation. Never touch the compression
damping force adjusting bolt and screw, the
1. Slow compression damping force adjusting screwSlow compression damping force settings:
Minimum (soft):20 click(s) in direction (b)
Standard: 7 click(s) in direction (b)
Maximum (hard): 1 click(s) in direction (b)
(a)
(b)
1
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4-22
4Slow compression damping force
Turn the slow compression damping force adjust-
ing screw in direction (a) to increase the slow com-
pression damping force. Turn in direction (b) to
decrease the slow compression damping force.
WARNING
EWB00431This shock absorber assembly contains highly
pressurized nitrogen gas. Read and under-
stand the following information before han-
dling the shock absorber assembly.
Fast compression damping force settings:
Minimum (soft):2 turn(s) out from the fully turned in posi-
tion
Standard: 1-1/4 turn(s) out from the fully turned in
position
Maximum (hard): Adjusting bolt fully turned in1. Slow compression damping force adjusting screwSlow compression damping force settings:Minimum (soft):20 click(s) in direction (b)
Standard: 8 click(s) in direction (b)
Maximum (hard): 1 click(s) in direction (b)
(a)
(b)
1
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4-23
4

Do not tamper with or attempt to open the
cylinder assembly.
 Do not subject the shock absorber assembly
to an open flame or other high heat source.
This may cause the unit to explode due to ex-
cessive gas pressure.
 Do not deform or damage the cylinder in any
way. Cylinder damage will result in poor
damping performance.
 Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the
shock absorber assembly to a Yamaha deal-
er for any service.
EBU29403Handlebar positionThe handlebar can be adjusted to one of two po-
sitions to suit the rider’s preference. Have a
Yamaha dealer adjust the position of the handle- bar.
1. Handlebar
1
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8-7
8
14*Drive chain roller • Check for wear and replace if necessary. √√√
15 *Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
16 *Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
17 *Rear suspension re-
lay arm and con-
necting arm
pivoting points • Check operation and correct if necessary.
√√√√
18 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
19 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
20 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
21 Engine oil filter ele-
ment
• Replace.
√√√
22 *Cooling system • Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
• Replace coolant. Every 2 years
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBW262E0.book Page 7 Tuesday, April 3, 2018 10:59 AM

9-1
9
EBU25861
CLEANING AND STORAGE
EBU25903CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the chain, sprockets or wheel
axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa- ter pressure may cause water seepage
and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach pla-
ces.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from rusting.
7. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
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10-4
10
Shock absorber:Gas-hydraulic damper
Wheel travel: 250 mm (9.9 in)Rear suspension:Type:Swingarm (link suspension)
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 280 mm (11.0 in)Electrical system:System voltage:
12 V
Ignition system: TCI
Charging system: AC magnetoBattery:Model:YTZ7S
Voltage, capacity: 12 V, 6.0 AhLights:Headlight:T19L, 30.0 W/30.0 W
Brake/tail light: LED Neutral indicator light:
LED
Fuel level warning light: LED
Coolant temperature warning light:
LED
Engine trouble warning light: LED
Fuses:Main fuse:
20.0 AEBU30403Noise and vibration levels statement (for Eu-
rope)
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
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12-2
12
MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-5
Maintenance chart, emission control system ................ 8-3
Model label ................................................................... 11-1NNeutral indicator light .....................................................4-1OOwner’s Manual and tool kit .......................................... 8-2PParking ........................................................................... 6-4
Parking brake free play, adjusting ............................... 8-33
Parking brake lever ........................................................ 4-6
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRiding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-10
Shifting ........................................................................... 6-2
Shift pedal ...................................................................... 4-7
Shift pedal, checking ...................................................8-40
Shock absorber, rear ...................................................4-15
Shock absorbers, front ................................................ 4-11
Spark arrester, cleaning ............................................... 8-25
Spark plug, checking ...................................................8-13
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-4
Start switch .................................................................... 4-3
Steering shaft, lubricating ............................................ 8-42Storage .......................................................................... 9-2
Suspension, lubricating
the upper and lower arm
pivots ......................................................................... 8-41
Swingarm pivots, lubricating ....................................... 8-41
TThrottle lever .......................................................... 4-4, 5-5
Throttle lever free play, adjusting ................................. 8-28
Tires ............................................................................... 5-5
Troubleshooting ........................................................... 8-50
Troubleshooting charts ................................................ 8-52VValve clearance ............................................................ 8-28
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-40
Wheel, installing ........................................................... 8-50
Wheel, removing .......................................................... 8-49
UBW262E0.book Page 2 Tuesday, April 3, 2018 10:59 AM