battery YAMAHA YFZ450R 2009 Owners Manual

Accessories and loading ........................... 6-5
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGEMENT ...........................................7-2
BE CAREFUL WHERE YOU RIDE ............ 7-8
TURNING YOUR ATV ............................. 7-12
CLIMBING UPHILL .................................. 7-14
RIDING DOWNHILL................................. 7-16
CROSSING A SLOPE.............................. 7-17
CROSSING THROUGH SHALLOW
WATER .................................................. 7-18
RIDING OVER ROUGH TERRAIN .......... 7-20
SLIDING AND SKIDDING ........................ 7-20
WHAT TO DO IF... ................................... 7-21
WHAT TO DO... ....................................... 7-21
PERIODIC MAINTENANCE AND MINOR
REPAIR .......................................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-4
Removing and installing panels ................ 8-8
Checking the spark plug .......................... 8-13
Engine oil and oil filter element ............... 8-14
Coolant .................................................... 8-19Cleaning the air filter element .................. 8-23
Cleaning the spark arrester ..................... 8-27
Adjusting the throttle cable free play ........ 8-28
Valve clearance ....................................... 8-29
Checking the front and rear brake
pads .......................................................8-29
Checking the brake fluid level .................. 8-30
Changing the brake fluid .......................... 8-32
Checking the front brake lever free
play ........................................................ 8-32
Checking the brake pedal position ........... 8-33
Adjusting the parking brake free play ...... 8-34
Brake light switches ................................. 8-35
Adjusting the clutch lever free play .......... 8-36
Drive chain slack ...................................... 8-37
Lubricating the drive chain ....................... 8-39
Checking and lubricating the cables ........ 8-40
Checking and lubricating the brake and
clutch levers ........................................... 8-40
Checking the shift pedal .......................... 8-41
Checking and lubricating the brake
pedal ......................................................8-41
Checking the wheel hub bearings ............ 8-42
Lubricating the swingarm pivots .............. 8-42
Lubricating the upper and lower arm
pivots .....................................................8-42
Battery ..................................................... 8-43
Replacing the fuse ................................... 8-46
Replacing a headlight bulb ...................... 8-46

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turned off for an extended period of time, oth-
erwise the battery may discharge to the point
that the starter motor will not operate properly.
If this should happen, remove the battery and
recharge it.
EBU18280
Throttle lever
Once the engine is running, movement of the throt-
tle lever will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is spring-
loaded, the ATV will decelerate, and the engine will
return to an idle any time the hand is removed from
the throttle lever.Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.
WARNING

EWB00250
Malfunction of the throttle could make it diffi-
cult to speed up or slow down when you need
to. This could cause an accident. Check the op-
eration of the throttle lever before you start the
engine. If the throttle does not work smoothly,
check for the cause. Correct the problem be-
fore riding the ATV or consult a Yamaha dealer.
1. Throttle lever

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following conditions.

The transmission is in neutral.

The clutch is disengaged with the transmission
in gear. However, it is recommended to shift into
neutral before starting the engine.
4. Completely close the throttle lever and start
the engine by pushing the start switch.
TIP

If the engine fails to start, release the start switch,
then push it again. Pause a few seconds before
the next attempt. Each cranking should be as short
as possible to preserve battery energy. Do not
crank the engine more than 10 seconds on each
attempt.
NOTICE

ECB00161
For maximum engine life, never accelerate
hard when the engine is cold!
EBU20520
Shifting
This ATV has a 5-speed forward transmission. The
transmission allows you to control the amount of
power you have available at a given speed or for
starting, accelerating, climbing hills, etc.To shift into neutral, return the throttle lever to the
closed position, apply the clutch, and then repeat-
edly depress the shift pedal until it stops.
When it stops, it will be in first gear. Raise the pedal
slightly to reach the neutral position.
EBU20590
To start out and accelerate
1. Release the throttle lever, and then release
the parking brake.
NOTICE

ECB00200
Always close the throttle before shifting gears,
1. Shift pedal
2. Neutral position
1 22 3
4 5
N1

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Left side Right side

EBU29183
Battery
This model is equipped with a VRLA (Valve Regu-
lated Lead Acid) battery. There is no need to check
the electrolyte or to add distilled water. However,
the battery lead connections need to be checked
and, if necessary, tightened.
NOTICE

ECB00620
Never attempt to remove the battery cell seals,
as this would permanently damage the battery.
1. Upper grease nipple
2. Lower grease nipple
21
2

1. Upper grease nipple
2. Lower grease nipple
1
2
2

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WARNING

EWB02160
Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes
when working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of ig-
nition away. Ventilate when charging or using
in an enclosed space.
KEEP OUT OF REACH OF CHILDREN.
To remove the battery
1. Remove the seat. (See page 4-10.)
2. Remove the battery holding plate by removing
the bolts.
3. Disconnect the negative battery lead first,
then the positive battery lead by removingtheir bolt.
4. Pull the battery out of its compartment.
To charge the battery
Have a Yamaha dealer charge the battery as soon
as possible if it seems to have discharged. Keep in
mind that the battery tends to discharge more
quickly if the ATV is equipped with optional electri-
cal accessories.

1. Bolt
2. Battery holding plate
3. Negative battery lead (black)
4. Positive battery lead (red)
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NOTICE

ECB00930
To charge a VRLA (Valve Regulated Lead Acid)
battery, a special (constant-voltage) battery
charger is required. Using a conventional bat-
tery charger will damage the battery. If you do
not have access to a constant-voltage battery
charger, have a Yamaha dealer charge your
battery.
To store the battery

If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.

If the battery will be stored for more than two
months, check it at least once a month and fully
charge it if necessary.
NOTICE

ECB00940
Always keep the battery charged. Storing a dis-
charged battery can cause permanent battery
damage.To install the battery
TIP

Be sure the battery is fully charged.
1. Place the battery in its compartment.
2. Connect the positive battery lead first, then
connect the negative battery lead by installing
their bolt.
3. Install the battery holding plate by installing
the bolts.
4. Install the seat. (See page 4-10.)
1. Negative battery lead (black)
2. Positive battery lead (red)
1
2

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EBU27691
Troubleshooting charts
Starting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the ATV.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the ATV.
The engine does not start.
Have a Yamaha dealer
check the ATV.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over 
quickly.
The engine turns over 
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Operate the electric starter.

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points of all levers and pedals.
5. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
6. Cover the muffler outlet with a plastic bag to
prevent moisture from entering it.
7. Remove the battery and fully charge it. Store
it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30
°F) or more than 30 °C (90 °F)]. For more in-
formation on storing the battery, see page
8-43.
TIP

Make any necessary repairs before storing the
ATV.

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Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:
Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4
Front suspension:
Type:
Double wishbone
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
250 mm (9.9 in)
Rear suspension:
Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
280 mm (11.0 in)
Electrical system:
Ignition system:
TCI (digital)
Charging system:
AC magneto
Battery:
Model:
YTZ-7S
Voltage, capacity:
12 V, 6.0 Ah
Headlight:
Bulb type:
Krypton bulb
Bulb voltage, wattage
×× × ×
quantity:
Headlight:
12 V, 30/30 W
×
2
Tail/brake light:
LED
Neutral indicator light:
LED
Fuel level warning light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
Fuses:
Main fuse:
20.0 A

INDEX
A
Accessories and loading ................................................ 6-5
Air filter element, cleaning ............................................ 8-23
B
Battery .......................................................................... 8-43
Brake and clutch levers, checking and lubricating ....... 8-40
Brake fluid, changing.................................................... 8-32
Brake fluid level, checking............................................ 8-30
Brake lever ..................................................................... 4-6
Brake lever free play, checking the front ...................... 8-32
Brake light switches ..................................................... 8-35
Brake pads, checking the front and rear ...................... 8-29
Brake pedal .................................................................... 4-7
Brake pedal, checking and lubricating ......................... 8-41
Brake pedal position, checking .................................... 8-33
Brakes, front and rear .................................................... 5-4
C
Cables, checking and lubricating ................................. 8-40
Chassis fasteners........................................................... 5-8
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-6
Clutch lever free play, adjusting ................................... 8-36
Coolant ................................................................. 5-4
,
8-19
Coolant temperature warning light ................................. 4-2
D
Drive chain ..................................................................... 5-5Drive chain, lubricating ................................................. 8-39
Drive chain slack .......................................................... 8-37
E
Engine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-14
Engine, start ................................................................... 6-1
Engine stop switch ......................................................... 4-3
Engine trouble warning light ........................................... 4-3
F
Fuel ........................................................................ 4-9
,
5-4
Fuel level warning light................................................... 4-2
Fuel tank cap.................................................................. 4-8
Fuse, replacing............................................................. 8-46
H
Handlebar position, adjusting ....................................... 4-24
Handlebar switches ........................................................ 4-3
Headlight beam, adjusting............................................ 8-48
Headlight bulb, replacing.............................................. 8-46
I
Identification numbers .................................................. 11-1
Indicator light and warning lights .................................... 4-2
Instruments, lights and switches .................................... 5-8
K
Key identification number ............................................. 11-1