light YAMAHA YFZ450R 2011 Owner's Manual

8-33
8 The brake light switch for the brake pedal can be
adjusted as follows, but the front brake light switch
should be adjusted by a Yamaha dealer.
Turn the adjusting nut while holding the brake light
switch in place. To make the brake light come on
earlier, turn the adjusting nut in direction (a). To
make the brake light come on later, turn the adjust-
ing nut in direction (b).
EBU30151Adjusting the clutch lever free play The clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in the
periodic maintenance and lubrication chart.The clutch lever free play should measure 8.0–
13.0 mm (0.31–0.51 in) as shown. If the free play
is incorrect, adjust it as follows.
1. To increase the clutch lever free play, turn the
adjusting nut at the clutch lever in direction (a),
and to decrease it, turn the nut in direction (b).
If the specified free play cannot be obtained,
proceed with the following steps.
2. Fully turn the adjusting nut at the clutch lever
in direction (a) to loosen the clutch cable.
3. Slide the rubber cover back.
4. Loosen the clutch cable locknut, located to-
wards the center of the cable.1. Rear brake light switch
2. Rear brake light switch adjusting nut
1
2(a)(b)
1. Clutch lever free play
2. Clutch lever free play adjusting nut (clutch lever)
1
(a)
(b)
2
U18P64E0.book Page 33 Thursday, May 13, 2010 6:00 PM

8-44
8
EBU29960Replacing the fuse The fuse holder is located under the seat. (See
page 4-10.)
If the fuse is blown, replace it as follows.
1. Turn the key to“” and turn off all electrical
circuits.NOTICEECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.
2. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02172]
3. Turn the key to“” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.EBU30160Replacing a headlight bulb If a headlight bulb burns out, replace it as follows.
1. Remove the headlight unit by removing the
bolt, and then pulling the headlight unit as
shown.
1. Fuse
2. Spare fuse
1
2
Specified fuse:
20.0 A
U18P64E0.book Page 44 Thursday, May 13, 2010 6:00 PM

8-45
8 2. Remove the headlight bulb holder cover.3. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise, and then
remove the burnt-out bulb.
4. Place a new headlight bulb into position.
NOTICE: Do not touch the glass part of the
headlight bulb to keep it free from oil, oth-
erwise the transparency of the glass, the
luminosity of the bulb, and the bulb life will
be adversely affected. Thoroughly clean
off any dirt and fingerprints on the head-
light bulb using a cloth moistened with al-
cohol or thinner.
[ECB00651]
1. Headlight unit
2. Bolt
1. Headlight bulb holder cover
1
2
1
1. Headlight bulb holder
1
U18P64E0.book Page 45 Thursday, May 13, 2010 6:00 PM

8-46
85. Install the headlight bulb holder by pushing it
in and turning it clockwise.
6. Install the headlight bulb holder cover.
7. Place the headlight unit in the original posi-
tion, and then install the bolt.8. Adjust the headlight beam if necessary.
EBU25561Adjusting a headlight beam NOTICEECB00690It is advisable to have a Yamaha dealer make
this adjustment.To raise a headlight beam, turn the headlight beam
adjusting bolt in direction (a).
To lower a headlight beam, turn the adjusting bolt
in direction (b).
1. Do not touch the glass part of the bulb.U18P64E0.book Page 46 Thursday, May 13, 2010 6:00 PM

8-47
8
EBU26920Tail/brake light This model is equipped with an LED type of
tail/brake light.
If the tail/brake light does not come on, have a
Yamaha dealer check it.EBU25651Removing a wheel 1. Place the ATV on a level surface.
2. Loosen the wheel nuts.Front
Rear1. Headlight beam adjusting bolt
1
(a)
(b)
1. Wheel nut
1. Wheel nut
U18P64E0.book Page 47 Thursday, May 13, 2010 6:00 PM

8-49
8 3. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified
torques.
EBU25740Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
Tightening torques:
Front wheel nut:
45 Nm (4.5 m·kgf, 33 ft·lbf)
Rear wheel nut:
45 Nm (4.5 m·kgf, 33 ft·lbf)
U18P64E0.book Page 49 Thursday, May 13, 2010 6:00 PM

10-4
10
Front brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
250 mm (9.9 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
280 mm (11.0 in)Electrical system:Ignition system:
TCICharging system:
AC magneto
Battery:Model:
YTZ7S
Voltage, capacity:
12 V, 6.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
LED
Neutral indicator light:
LED
Fuel level warning light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LEDFuse:Fuse:
20.0 A
U18P64E0.book Page 4 Thursday, May 13, 2010 6:00 PM

INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-20BBattery .......................................................................... 8-41
Brake and clutch levers, checking and lubricating ....... 8-38
Brake fluid, changing ................................................... 8-30
Brake fluid level, checking ........................................... 8-29
Brake lever ..................................................................... 4-6
Brake lever free play, checking the front ...................... 8-30
Brake light switches ..................................................... 8-32
Brake pads, checking the front and rear ...................... 8-27
Brake pedal .................................................................... 4-6
Brake pedal, checking and lubricating ......................... 8-38
Brake pedal height, checking ....................................... 8-30
Brakes .......................................................................... 8-27
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-37
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-5
Clutch lever free play, adjusting ................................... 8-33
Coolant .................................................................. 5-4, 8-19
Coolant temperature warning light ................................. 4-2
Cowling and panels, removing and installing ................. 8-9DDrive chain ..................................................................... 5-5Drive chain, lubricating ................................................ 8-36
Drive chain slack .......................................................... 8-34
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-13
Engine, start ................................................................... 6-1
Engine stop switch ......................................................... 4-3
Engine trouble warning light .......................................... 4-3FFuel ......................................................................... 4-9, 5-4
Fuel level warning light .................................................. 4-3
Fuel tank cap ................................................................. 4-8
Fuse, replacing ............................................................ 8-44HHandlebar position, adjusting ...................................... 4-24
Handlebar switches ....................................................... 4-3
Headlight beam, adjusting ........................................... 8-46
Headlight bulb, replacing ............................................. 8-44IIdentification numbers .................................................. 11-1
Indicator light and warning lights ................................... 4-2
Instruments, lights and switches .................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-4MMain switch .................................................................... 4-1
U18P64E0.book Page 1 Thursday, May 13, 2010 6:00 PM

Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-2PParking ........................................................................... 6-4
Parking brake free play, adjusting ................................ 8-31
Parking brake lever ........................................................ 4-7
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRiding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-10
Shifting ........................................................................... 6-2
Shift pedal ...................................................................... 4-8
Shift pedal, checking .................................................... 8-38
Shock absorber assemblies, adjusting the front .......... 4-11
Shock absorber assembly, adjusting the rear .............. 4-16
Spark arrester, cleaning ............................................... 8-24
Spark plug, checking .................................................... 8-12
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-5
Start switch ..................................................................... 4-4
Steering shaft, lubricating ............................................. 8-41
Storage ........................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots .......................................................................... 8-40Swingarm pivots, lubricating ........................................ 8-39
TTail/brake light .............................................................. 8-47
Throttle lever ........................................................... 4-4, 5-5
Throttle lever free play, adjusting ................................. 8-26
Tires ............................................................................... 5-5
Troubleshooting ........................................................... 8-49
Troubleshooting charts ................................................. 8-50VValve clearance ............................................................ 8-27
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-39
Wheel, installing ........................................................... 8-48
Wheel, removing .......................................................... 8-47
U18P64E0.book Page 2 Thursday, May 13, 2010 6:00 PM