engine coolant YAMAHA YFZ450R 2021 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2021, Model line: YFZ450R, Model: YAMAHA YFZ450R 2021Pages: 150, PDF Size: 3.84 MB
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EBU38620Why YamalubeYAMALUBE oil is a Genuine YAMAHA Part born ofthe engineers’ passion and belief that engine oil is
an important liquid engine component. We form
teams of specialists in the fields of mechanical en-
gineering, chemistry, electronics and track test-
ing, and have them develop the engine together
with the oil it will use. Yamalube oils take full ad-
vantage of the base oil’s qualities and blend in the
ideal balance of additives to make sure the final oil
clears our performance standards. Thus,
Yamalube mineral, semisynthetic and synthetic oils have their own distinct characters and value.
Yamaha’s experience gained over many years of research and development into oil since the
1960’s helps make Yamalube the best choice for
your Yamaha engine.
EBU23473CoolantThe coolant level should be checked regularly. In
addition, the coolant must be changed at the in-
tervals specified in the periodic maintenance
chart.
Tightening torque:
Engine guard bolt:7 N·m (0.7 kgf·m, 5.2 lb·ft)Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.25 L (1.32 US qt, 1.10 Imp.qt)
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TIPIf genuine Yamaha coolant is not available, use an
ethylene glycol antifreeze containing corrosion in-
hibitors for aluminum engines and mix with dis-
tilled water at a 1:1 ratio. NOTICEECB02190Mix antifreeze with distilled water only. Howev-
er, if distilled water is not available, soft water
may be used for refilling. Do not use hard water
or salt water since they are harmful to the en-
gine. EBU27947To check the coolant level1. Park the ATV on a level surface.
2. Wait for the engine to cool for an accurate reading.
3. Look at the coolant level in the coolant reser- voir. 4. If the coolant is at or below the minimum level
mark, remove the coolant reservoir cap.
WARNING! Remove only the coolant res-
ervoir cap. Never attempt to remove the
radiator cap when the engine is hot.
[EWB02672]
5. Add coolant to the maximum level mark, andthen install the reservoir cap. NOTICE: If
coolant is not available, use distilled water
or soft tap water instead. Do not use hard
water or salt water since they are harmful
to the engine. If water has been used in-1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
1
2
3
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stead of coolant, replace it with coolant as
soon as possible, otherwise the cooling
system will not be protected against frost
and corrosion. If water has been added to
the coolant, have a Yamaha dealer check
the antifreeze content of the coolant as
soon as possible, otherwise the effective-
ness of the coolant will be reduced.
[ECB01012]
EBU29863
Changing the coolant
The coolant must be changed at the intervals
specified in the periodic maintenance chart. Have
a Yamaha dealer change the coolant. WARNING!
Never attempt to remove the radiator cap
when the engine is hot.
[EWB04300]
EBU2680B
Cleaning the air filter elementThe air filter element should be cleaned at the in-
tervals specified in the periodic maintenance
chart. Clean or, if necessary, replace the air filter
element more frequently if you are riding in unusu-
ally wet or dusty areas.
TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case. 1. Park the ATV on a level surface.
2. Remove the seat. (See page 5-10.)
3. Remove the air filter case cover by unhooking the holders.1. Air filter case check hose
1
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9Engine overheating
WARNING
EWB02291Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap. TIP
Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.
The engine will tend to overheat if the radiator is caked with mud, or if the ATV is overloaded. Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
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Starting system:Electric starter
Lubrication system: Dry sumpEngine oil:Recommended brand:
SAE viscosity grades:
5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Quantity: Oil change:1.40 L (1.48 US qt, 1.23 Imp.qt) With oil filter removal:
1.45 L (1.53 US qt, 1.28 Imp.qt)
Coolant quantity:Radiator (including all routes):
1.25 L (1.32 US qt, 1.10 Imp.qt)
Coolant reservoir (up to the maximum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)Air filter:Air filter element:
Wet element
Air filter oil grade: Foam air-filter oilFuel:Recommended fuel:
Premium unleaded gasoline (Gasohol [E10] acceptable)
Minimum research octane: 97
Fuel tank capacity: 10 L (2.6 US gal, 2.2 Imp.gal)
Fuel reserve amount:
3.4 L (0.90 US gal, 0.75 Imp.gal)Throttle body:ID mark:1TD1Spark plug (s):Manufacturer/model:NGK/CR8E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
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Spring:Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel:
250 mm (9.9 in)Rear suspension:Type:Swingarm (link suspension)
Spring:
Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel: 280 mm (11.0 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:YTZ7S
Voltage, capacity:
12 V, 6.0 AhLights:Headlight:T19L, 30.0 W/30.0 W Brake/tail light:
LED
Neutral indicator light: LED
Fuel level warning light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
Fuses:Main fuse:20.0 AEBU30403Noise and vibration levels statement (for Eu-
rope)
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
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INDEX
AAccessories and loading ................................................ 7-5
Air filter element, cleaning ........................................... 9-22BBattery ......................................................................... 9-43
Brake and clutch levers, checking and lubricating ...... 9-39
Brake fluid, changing ................................................... 9-31
Brake fluid level, checking ........................................... 9-30
Brake lever ..................................................................... 5-5
Brake lever free play, checking the front ..................... 9-32
Brake light switches ..................................................... 9-34
Brake pads, checking the front and rear ..................... 9-29
Brake pedal .................................................................... 5-6
Brake pedal, checking and lubricating ........................ 9-40
Brake pedal height, checking ...................................... 9-32
Brakes .......................................................................... 9-28
Brakes, front and rear .................................................... 6-4
Brake/tail light .............................................................. 9-49CCables, checking and lubricating ................................ 9-38
Chassis fasteners .......................................................... 6-7
Cleaning ....................................................................... 10-1
Clutch lever .................................................................... 5-5
Clutch lever free play, adjusting .................................. 9-35
Coolant .................................................................6-4, 9-20
Coolant, changing ........................................................ 9-22
Coolant temperature warning light ................................ 5-2
Cowling and panels, removing and installing .............. 9-10
DDrive chain ..................................................................... 6-5
Drive chain, lubricating ................................................ 9-38
Drive chain slack .......................................................... 9-36EEngine break-in .............................................................. 7-4
Engine oil ....................................................................... 6-4
Engine oil and oil filter element .................................... 9-14
Engine, start ................................................................... 7-1
Engine stop switch ........................................................ 5-3
Engine trouble warning light .......................................... 5-2FFuel ......................................................................... 5-9, 6-4
Fuel level warning light .................................................. 5-2
Fuel tank cap ................................................................. 5-8
Fuse, replacing ............................................................ 9-46HHandlebar position, adjusting ...................................... 5-23
Handlebar switches ....................................................... 5-3
Headlight beam, adjusting ........................................... 9-49
Headlight bulb, replacing ............................................. 9-46IIdentification numbers ................................................... 1-1
Indicator light and warning lights ................................... 5-1
Instruments, lights and switches ................................... 6-7LLabel locations ............................................................... 2-1
Light switch ................................................................... 5-3
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