engine YAMAHA YFZ450R 2021 Workshop Manual

11-1
11
EBU25964
SPECIFICATIONS
Dimensions:Overall length:1795 mm (70.7 in)
Overall width: 1240 mm (48.8 in)
Overall height:
1065 mm (41.9 in)
Seat height: 810 mm (31.9 in)
Wheelbase: 1270 mm (50.0 in)
Ground clearance:
235 mm (9.3 in)
Minimum turning radius: 3.6 m (11.81 ft)
Maximum water depth: 35 cm (14 in)Weight:Curb weight:184.0 kg (406 lb)Loading:Maximum load:
100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)Noise and vibration level:Noise level (77/311/EEC):85.9 dB(A) at 3750 r/min Uncertainty of measurement:
3.0 dB(A)
A-weighted sound power level: 99.0 dB(A) at 3750 r/min
Uncertainty of measurement: 3.0 dB(A)
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s²
Uncertainty of measurement: 0.1 m/s²
Vibration on handle (EN1032, ISO5008): 2.9 m/s²
Uncertainty of measurement:
0.8 m/s²
Engine:Combustion cycle:4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Number of cylinders: Single cylinder
Displacement:
449 cm³
Bore × stroke:
95.0 × 63.4 mm (3.74 × 2.50 in)
Compression ratio: 11.8 : 1
UBKD60E0.book Page 1 Wednesday, November 18, 2020 8:39 AM

11-2
11
Starting system:Electric starter
Lubrication system: Dry sumpEngine oil:Recommended brand:
SAE viscosity grades:
5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Quantity: Oil change:1.40 L (1.48 US qt, 1.23 Imp.qt) With oil filter removal:
1.45 L (1.53 US qt, 1.28 Imp.qt)
Coolant quantity:Radiator (including all routes):
1.25 L (1.32 US qt, 1.10 Imp.qt)
Coolant reservoir (up to the maximum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)Air filter:Air filter element:
Wet element
Air filter oil grade: Foam air-filter oilFuel:Recommended fuel:
Premium unleaded gasoline (Gasohol [E10] acceptable)
Minimum research octane: 97
Fuel tank capacity: 10 L (2.6 US gal, 2.2 Imp.gal)
Fuel reserve amount:
3.4 L (0.90 US gal, 0.75 Imp.gal)Throttle body:ID mark:1TD1Spark plug (s):Manufacturer/model:NGK/CR8E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UBKD60E0.book Page 2 Wednesday, November 18, 2020 8:39 AM

11-4
11
Spring:Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel:
250 mm (9.9 in)Rear suspension:Type:Swingarm (link suspension)
Spring:
Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel: 280 mm (11.0 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:YTZ7S
Voltage, capacity:
12 V, 6.0 AhLights:Headlight:T19L, 30.0 W/30.0 W Brake/tail light:
LED
Neutral indicator light: LED
Fuel level warning light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
Fuses:Main fuse:20.0 AEBU30403Noise and vibration levels statement (for Eu-
rope)
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
UBKD60E0.book Page 4 Wednesday, November 18, 2020 8:39 AM

12-1
12
INDEX
AAccessories and loading ................................................ 7-5
Air filter element, cleaning ........................................... 9-22BBattery ......................................................................... 9-43
Brake and clutch levers, checking and lubricating ...... 9-39
Brake fluid, changing ................................................... 9-31
Brake fluid level, checking ........................................... 9-30
Brake lever ..................................................................... 5-5
Brake lever free play, checking the front ..................... 9-32
Brake light switches ..................................................... 9-34
Brake pads, checking the front and rear ..................... 9-29
Brake pedal .................................................................... 5-6
Brake pedal, checking and lubricating ........................ 9-40
Brake pedal height, checking ...................................... 9-32
Brakes .......................................................................... 9-28
Brakes, front and rear .................................................... 6-4
Brake/tail light .............................................................. 9-49CCables, checking and lubricating ................................ 9-38
Chassis fasteners .......................................................... 6-7
Cleaning ....................................................................... 10-1
Clutch lever .................................................................... 5-5
Clutch lever free play, adjusting .................................. 9-35
Coolant .................................................................6-4, 9-20
Coolant, changing ........................................................ 9-22
Coolant temperature warning light ................................ 5-2
Cowling and panels, removing and installing .............. 9-10
DDrive chain ..................................................................... 6-5
Drive chain, lubricating ................................................ 9-38
Drive chain slack .......................................................... 9-36EEngine break-in .............................................................. 7-4
Engine oil ....................................................................... 6-4
Engine oil and oil filter element .................................... 9-14
Engine, start ................................................................... 7-1
Engine stop switch ........................................................ 5-3
Engine trouble warning light .......................................... 5-2FFuel ......................................................................... 5-9, 6-4
Fuel level warning light .................................................. 5-2
Fuel tank cap ................................................................. 5-8
Fuse, replacing ............................................................ 9-46HHandlebar position, adjusting ...................................... 5-23
Handlebar switches ....................................................... 5-3
Headlight beam, adjusting ........................................... 9-49
Headlight bulb, replacing ............................................. 9-46IIdentification numbers ................................................... 1-1
Indicator light and warning lights ................................... 5-1
Instruments, lights and switches ................................... 6-7LLabel locations ............................................................... 2-1
Light switch ................................................................... 5-3
UBKD60E0.book Page 1 Wednesday, November 18, 2020 8:39 AM