air filter YAMAHA YFZ450R 2021 Owners Manual

Parking on a slope ...................................... 7-5
Accessories and loading ............................. 7-5
RIDING YOUR ATV ........................................ 8-1 GETTING TO KNOW YOUR ATV ................ 8-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 8-2
BE CAREFUL WHERE YOU RIDE ............... 8-8
TURNING YOUR ATV................................ 8-11
CLIMBING UPHILL ................................... 8-13
RIDING DOWNHILL .................................. 8-16
CROSSING A SLOPE................................ 8-17
CROSSING THROUGH SHALLOW WATER .................................................... 8-18
RIDING OVER ROUGH TERRAIN ............. 8-20
SLIDING AND SKIDDING.......................... 8-20
WHAT TO DO IF... ..................................... 8-21
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 9-1 Owner’s Manual and tool kit ....................... 9-2
Periodic maintenance chart: Emission control system .......................................... 9-3
Periodic maintenance chart: General maintenance and lubrication..................... 9-5
Removing and installing the cowling and panels...................................................... 9-10 Checking the spark plug........................... 9-13
Engine oil and oil filter element................. 9-14
Why Yamalube ......................................... 9-20
Coolant ..................................................... 9-20
Cleaning the air filter element ................... 9-22
Cleaning the spark arrester ...................... 9-26
Adjusting the throttle lever free play ......... 9-28
Valve clearance......................................... 9-28
Brakes....................................................... 9-28
Checking the front and rear brake pads... 9-29
Checking the brake fluid level .................. 9-30
Changing the brake fluid .......................... 9-31
Checking the front brake lever free play... 9-32
Checking the brake pedal height.............. 9-32
Adjusting the parking brake free play ....... 9-33
Brake light switches ................................. 9-34
Adjusting the clutch lever free play .......... 9-35
Drive chain slack....................................... 9-36
Lubricating the drive chain ....................... 9-38
Checking and lubricating the cables ........ 9-38
Checking and lubricating the brake and
clutch levers ........................................... 9-39
Checking the shift pedal ........................... 9-40
Checking and lubricating the brake pedal ....................................................... 9-40
Checking the wheel hub bearings ............ 9-40
Lubricating the swingarm pivots .............. 9-41
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5-16
5
WARNING
EWB02681Suspension components become hot during
operation. Never touch the compression
damping force adjusting bolt and screw, the
rebound damping force adjusting screw or the
oil reservoir with your bare hand or skin until
the suspension components have cooled. Notes on adjusting the suspension
A special wrench can be obtained at a Yamaha
dealer to make the spring preload adjustment.
 When adjusting the damping force settings, turn
the adjuster in direction (a) until it stops, and
then count the turns or clicks in direction (b).
 Although a damping force adjuster may turn or
click beyond the stated minimum settings, such
adjustments are ineffective and may damage
the suspension.NOTICEECB00091Never turn an adjusting mechanism beyond
the minimum and maximum settings.
Spring preload
1. Elevate the vehicle and place a suitable stand under the frame.
2. Remove the cowling. (See page 9-10.)
3. Remove the clip from the hose holder, re- move the bolt, and then move the blow-by
gas chamber away from the vehicle.
4. Loosen the clamp screw at the air filter case side.1. Hose holder
2. Clip
3. Bolt
4. Blow-by gas chamber
2 3
4
1
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5-17
5
5. Remove the air filter case holding plate by re- moving the bolts and collars. 6. Remove the bolts, and then remove the air fil-
ter case by disconnecting it from the air in-
take duct.
1. Clamp screw
1
1. Bolt
2. Collar
3. Air filter case holding plate
1
1
2
3
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5-18
57. Disconnect the coupler. 8. Loosen the clamp screw at the throttle body
side, and then disconnect the air intake duct
from the throttle body.
9. Loosen the locknut.
10. Turn the spring preload adjusting nut in direc- tion (a) to increase the spring preload and
thereby harden the suspension. Turn in direc-
tion (b) to decrease the spring preload and
thereby soften the suspension.
1. Air filter case
2. Bolt
1. Coupler
12
2
1
1. Clamp screw
2. Air intake duct
1
2
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5-20
512. Connect the air intake duct to the throttle
body, and then tighten the clamp screw at the
throttle body side. NOTICE: Make sure that
the air intake duct is properly connected to
the throttle body, and that the clamp
screw is tightened securely.
[ECB00962]
13. Connect the coupler.
14. Connect the air filter case to the air intake duct, place the air filter case in the original po-
sition, and then tighten the clamp screw at
the air filter case side. NOTICE: Make sure
that the air intake duct is properly con-
nected to the air filter case, and that the
clamp screw is tightened securely.
[ECB00972]
15. Install the air filter case bolts, and then tighten them to the specified torque. 16. Install the air filter case holding plate by in-
stalling the bolts and collars, and then tighten
the bolts to the specified torque.
17. Install the blow-by gas chamber by installing the bolt, tighten the bolt to the specified
torque, and then install the clip to the hose
holder.
18. Install the cowling.
Rebound damping force
Turn the rebound damping force adjusting screw
in direction (a) to increase the rebound damping
force. Turn in direction (b) to decrease the re-
bound damping force.
Tightening torque:
Locknut:30 N·m (3.0 kgf·m, 22 lb·ft)
Tightening torque: Air filter case bolt:7 N·m (0.7 kgf·m, 5.2 lb·ft)
Tightening torque:Air filter case holding plate bolt:7 N·m (0.7 kgf·m, 5.2 lb·ft)
Tightening torque: Blow-by gas chamber bolt:7 N·m (0.7 kgf·m, 5.2 lb·ft)
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8-19
8Test your brakes after leaving the water. If neces-
sary, apply them several times to let friction dry
out the linings. Do not continue to ride your ATV
without verifying that you have regained proper
braking ability. WARNING! Wet brakes may have
reduced stopping ability, which could cause
loss of control.
[EWB02622]
After riding your ATV in water, be sure to drain the
trapped water by removing the check hose at the
bottom of the air filter case. NOTICE: Undrained
water can cause damage or improper opera-
tion.
[ECB00842]
Wash the ATV in fresh water if it has been operat-
ed in salt water or muddy conditions.
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8-20
8
RIDING OVER ROUGH TERRAIN
WARNING
EWB01652Riding improperly over obstacles could cause
loss of control or a collision. Before operating
in a new area, check for obstacles. Never at-
tempt to ride over large obstacles, such as
large rocks or fallen trees. When you go over
obstacles, always follow proper procedures as
described in the Owner’s Manual. Riding over rough terrain should be done with
caution. Look out for obstacles which could cause
damage to the ATV or could lead to an upset or accident. Be sure to keep your feet firmly mounted
on the footrests at all times. Avoid jumping the
ATV as loss of control and damage to the ATV may
result.
SLIDING AND SKIDDING
WARNING
EWB01663Skidding or sliding improperly may cause you
to lose control of this ATV. You may also regain
traction unexpectedly, which may cause the
ATV to overturn.

Learn to safely control skidding or sliding by
practicing at low speeds and on level,
smooth terrain.
 On extremely slippery surfaces, such as ice,
go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of
control. Care should be used when riding on loose or slip-
pery surfaces since the ATV may slide. If unex-
pected and uncorrected, sliding could lead to an
accident.
1. Air filter case check hose
1
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9-5
9
EBU2186EPeriodic maintenance chart: General maintenance and lubricationTIPFor ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals in-
stead.
 For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t
ridden for the stated mileage or engine operating hours.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills. NO. ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev-
er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 Air filter element • Clean and replace if necessary. Every 20–40 hours (more often in wet or
dusty areas)
2 *Clutch • Check operation and adjust if necessary. √ √√√
3 *Front brake • Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary. √√√√√
• Replace brake pads. Whenever worn to the limit
4 *Rear brake • Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary. √√√√√
• Replace brake pads. Whenever worn to the limit
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9-7
9
14*Drive chain roller • Check for wear and replace if necessary. √√√
15 *Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
16 *Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
17 *Rear suspension re-
lay arm and con-
necting arm
pivoting points • Check operation and correct if necessary.
√√√√
18 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
19 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
20 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
21 Engine oil filter ele-
ment
• Replace.
√√√
22 *Cooling system • Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
• Replace coolant. Every 2 years
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBKD60E0.book Page 7 Wednesday, November 18, 2020 8:39 AM

9-22
9
stead of coolant, replace it with coolant as
soon as possible, otherwise the cooling
system will not be protected against frost
and corrosion. If water has been added to
the coolant, have a Yamaha dealer check
the antifreeze content of the coolant as
soon as possible, otherwise the effective-
ness of the coolant will be reduced.
[ECB01012]
EBU29863
Changing the coolant
The coolant must be changed at the intervals
specified in the periodic maintenance chart. Have
a Yamaha dealer change the coolant. WARNING!
Never attempt to remove the radiator cap
when the engine is hot.
[EWB04300]
EBU2680B
Cleaning the air filter elementThe air filter element should be cleaned at the in-
tervals specified in the periodic maintenance
chart. Clean or, if necessary, replace the air filter
element more frequently if you are riding in unusu-
ally wet or dusty areas.
TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case. 1. Park the ATV on a level surface.
2. Remove the seat. (See page 5-10.)
3. Remove the air filter case cover by unhooking the holders.1. Air filter case check hose
1
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