maintenance YAMAHA YFZ50 2020 User Guide

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5*Wheels • Check runout and for damage, and replace if nec-
essary. √ √√√
6 *Tires • Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if necessary. √ √√√
7 *Wheel hub bearings • Check for looseness or damage, and replace if
necessary. √ √√√
8 *Front arm pivots • Lubricate with lithium-soap-based grease. √√√
9 Drive chain • Check chain slack and adjust if necessary.
• Check rear wheel alignment and correct if neces-
sary.
• Clean and lubricate. √√√√√
10 *V- b e l t • Check for wear, cracks or other damage, and re-
place if necessary. √ √√√
11 *Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
12 *Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
13 *Front knuckle piv-
ots • Lubricate with lithium-soap-based grease.
√√√
14 *Steering shaft • Lubricate with lithium-soap-based grease. √√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
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15*Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
17 Engine oil strainer • Clean. √√√
18 Transmission oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
19 *Moving parts and
cables
• Lubricate.
√√√√
20 *Throttle lever • Check operation.
• Check throttle lever free play, and adjust if neces-
sary.
• Lubricate cable and lever housing. √√√√√
21 *Brake switch • Check operation and correct if necessary. √√√√√
22 *Switches • Check operation and correct if necessary. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320UBW463E0.book Page 7 Monday, January 28, 2019 10:22 AM

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8
EBU23062TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle. UBW463E0.book Page 8 Monday, January 28, 2019 10:22 AM

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EBU23081Removing and installing the panelThe panel shown needs to be removed to perform
some of the maintenance jobs described in this
chapter. Refer to this section each time the panel
needs to be removed and installed.EBU23102Panel A
To remove the panelRemove the bolts, and then take the panel off.To install the panel
Place the panel in the original position and install
the bolts.EBU23215Checking the spark plugThe spark plug is an important engine component,
which is easy to check. Since heat and deposits
will cause any spark plug to slowly erode, the
spark plug should be removed and checked in ac-
cordance with the periodic maintenance and lubri-
cation chart. In addition, the condition of the spark
plug can reveal the condition of the engine.
1. Panel A
1
1. Panel A
2. Bolt
2
2
1
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82. Check the spark plug for electrode erosion
and excessive carbon or other deposits, and
replace it if necessary.
3. Measure the spark plug gap with a wire thick- ness gauge and, if necessary, adjust the gap
to specification. To install the spark plug
1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any
grime from the spark plug threads.
2. Install the spark plug with the spark plug wrench, and then tighten it to the specified
torque.
TIPIf a torque wrench is not available when installing
the spark plug, a good estimate of the correct
torque is 1/4–1/2 turn past finger tight. However,
the spark plug should be tightened to the speci-
fied torque as soon as possible. 3. Install the spark plug cap.EBU37001Engine oilThe engine oil level should be checked before
each ride. In addition, the oil must be changed at
the intervals specified in the periodic maintenance
chart.
Specified spark plug:
NGK/CR6HSA
1. Spark plug gapSpark plug gap:0.6–0.7 mm (0.024–0.028 in)
Tightening torque:Spark plug:12 N·m (1.2 kgf·m, 8.9 lb·ft)
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5. Install the transmission oil drain bolt and its
new gasket, and then tighten the bolt to the
specified torque.
6. Refill with the specified amount of the recom- mended oil. NOTICE: Make sure that no
foreign material enters the transmission
case.
[ECB03380]
7. Check the oil filler cap O-ring for damage, and replace it if necessary.
8. Install and tighten the oil filler cap.
9. Check the transmission case for oil leakage. If oil is leaking, check for the cause.EBU34110Cleaning the air filter elementThe air filter element should be serviced at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are rid-
ing in unusually wet or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
1. Transmission oil drain bolt
2. GasketTightening torque:Transmission oil drain bolt:30 N·m (3.0 kgf·m, 22 lb·ft)
12
Recommended oil: See page 10-1.
Oil quantity: 0.35 L (0.37 US qt, 0.31 Imp.qt)
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WARNING
EWB02342Always let the exhaust system cool prior to
touching exhaust components.
Do not start the engine with the spark arrester
removed. Sparks or exhaust particulate can
cause eye injury, burns, or start a fire. 1. Remove the tailpipe bolts.
2. Remove the tailpipe by pulling it out of themuffler, and then remove the gasket.
3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from
the spark arrester portion of the tailpipe and
inside of the tailpipe housing.
4. Check the gasket for damage. Replace if nec- essary.
5. Install the gasket onto the tailpipe, then insert the tailpipe into the muffler and align the bolt
holes.
6. Install the bolts and tighten to the specified torque.
EBU23941Adjusting the carburetorThe carburetor should be checked and, if neces-
sary, adjusted at the intervals specified in the pe-
riodic maintenance and lubrication chart. The
carburetor is an important part of the engine and
requires very sophisticated adjustment. There-
fore, most carburetor adjustments should be left
to a Yamaha dealer, who has the necessary pro-
fessional knowledge and experience. The adjust-
ment described in the following section, however,
may be performed by the owner as part of routine
maintenance.NOTICEECB00481The carburetor has been set and extensively
tested at the Yamaha factory. Changing these
settings without sufficient technical knowl-
edge may result in poor performance of or
damage to the engine. EBU24001Adjusting the engine idling speedThe engine idling speed must be checked and, if
necessary, adjusted as follows at the intervals
specified in the periodic maintenance and lubrica-
tion chart.
Tightening torque:
Tailpipe bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
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EBU33951Adjusting the throttle lever free playPeriodically check the throttle lever free play and
adjust if necessary.TIPThe engine idling speed must be checked and ad-
justed before adjusting the throttle lever free play.
1. Slide the rubber covers apart.
2. Loosen the locknut.
3. To increase the throttle lever free play, turnthe throttle lever free play adjusting nut in di-
rection (a). To decrease the throttle lever free
play, turn the adjusting nut in direction (b).
4. Tighten the locknut.
5. Slide the rubber covers to their original posi- tions.EBU24061Valve clearanceThe valve clearance changes with use, resulting in
improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance
must be adjusted by a Yamaha dealer at the inter-
vals specified in the periodic maintenance and lu-
brication chart.EBU29602BrakesReplacement of brake components requires pro-
fessional knowledge. Brake service should be
performed by a Yamaha dealer.
1. Rubber cover
2. Throttle lever free play adjusting nut
3. Locknut
4. Throttle lever free playThrottle lever free play:2.0–3.2 mm (0.08–0.13 in)
1
2
3
1
4
(a)(b)
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WARNING
EWB02572Operating with improperly serviced or adjust-
ed brakes could lead to a loss in braking ability
and an accident. EBU34511Checking the front and rear brake
shoesThe front and rear brake shoes must be checked
for wear at the intervals specified in the periodic
maintenance and lubrication chart. Without disas-
sembling the brake, this can be performed by
checking the position of the brake lever free play
adjusting bolts or nut.
Front brakes
To check front brake shoe wear, check the posi-
tion of the adjusting bolts. If a bolt extends more
than 12 mm (0.47 in) from its locknut, the brake
shoes need to be replaced.Rear brake
To check rear brake shoe wear, check the position
of the adjusting nut. If the nut is more than 18 mm
(0.71 in) from the end of the bolt, the brake shoes
need to be replaced.
1. Upper adjusting bolt
2. Lower adjusting bolt
3. No more than 12 mm (0.47 in)
3
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EBU36480Cleaning and lubricating the drive
chainThe drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.NOTICEECB00562The drive chain must be lubricated after wash-
ing the ATV or riding in the rain or wet areas. 1. Remove all dirt and mud from the drive chainwith a brush or cloth.TIPFor a thorough cleaning, have a Yamaha dealer re-
move the drive chain and soak it in solvent. 2. Spray Yamaha chain lubricant or other suit-able chain lubricant on the entire chain, mak-
ing sure that all side plates and rollers have
been sufficiently oiled.
EBU24905Checking and lubricating the cablesThe operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02582Inspect cables frequently and replace if
damaged. Corrosion can result when the ca-
ble sheaths become damaged, and cables
can also become frayed or kinked, which
could restrict the operation of controls and
lead to an accident or injury.
 Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or Recommended lubricant:
Yamaha cable lubricant or other suitable cable lubricant
UBW463E0.book Page 29 Monday, January 28, 2019 10:22 AM