brake pads YAMAHA YS125 2017 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2017, Model line: YS125, Model: YAMAHA YS125 2017Pages: 90, PDF Size: 2.24 MB
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Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning light ............................................. 3-2
Multi-function meter unit ................ 3-3
Handlebar switches ........................ 3-5
Clutch lever .................................... 3-6
Shift pedal ...................................... 3-6
Brake lever...................................... 3-7
Brake pedal .................................... 3-7
Fuel tank cap .................................. 3-8
Fuel ................................................. 3-8
Catalytic converters ..................... 3-10
Seat .............................................. 3-11
Adjusting the shock absorber assemblies ................................ 3-11
Sidestand ..................................... 3-12
Ignition circuit cut-off system ....... 3-13 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the
cowling and panels ...................... 6-8
Checking the spark plug ............... 6-10
Engine oil and oil filter element ..... 6-11
Cleaning the air filter element and cleaning the check hose ............ 6-14
Adjusting the engine idling
speed ......................................... 6-16
Checking the throttle grip free play ............................................ 6-16
Valve clearance ............................. 6-17
Tires .............................................. 6-17 Cast wheels .................................. 6-19
Adjusting the clutch lever free
play ............................................ 6-19
Checking the brake lever free play ............................................ 6-20
Adjusting the brake pedal free play ............................................ 6-21
Brake light switches ..................... 6-21
Checking the front brake pads
and rear brake shoes ............... 6-22
Checking the brake fluid level ...... 6-22
Changing the brake fluid ............. 6-23
Drive chain slack........................... 6-24
Cleaning and lubricating the
drive chain ................................. 6-25
Checking and lubricating the cables ........................................ 6-26
Checking and lubricating the throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals............... 6-26
Checking and lubricating the brake and clutch levers ............. 6-27
Checking and lubricating the centerstand and sidestand........ 6-28
Lubricating the swingarm
pivots......................................... 6-28
Checking the front fork ................. 6-29
Checking the steering................... 6-29
Checking the wheel bearings ....... 6-30
Battery .......................................... 6-30UBT4E0E0.book Page 1 Thursday, November 17, 2016 10:55 AM
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For your safety – pre-operation checks
4-1
4
EAU15599
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage. 3-8
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-11
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-22, 6-22
Rear brake • Check operation.
• Check pedal free play.
• Adjust if necessary. 6-21, 6-22
Clutch • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary. 6-19
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Periodic maintenance an d a djustment
6-4
6
EAU71342
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Clean.
√√
•Replace. √√
3 Air filter case check
hose
• Clean.
√√√√√
4Clutch • Check operation.
•Adjust.
√√√√√
5 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
6 *Rear brake • Check operation.
• Adjust brake pedal free play.
• Replace brake shoes if neces-
sary. √√√√√√
7 *Brake hose • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
8 *Brake flui d • Change. Every 2 years
9 *Wheels • Check runout and for damage.
• Replace if necessary.
√√√√
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Periodic maintenance an d a djustment
6-22
6
EAU22382
Checkin g the front b rake pads
an d rear b rake shoes The front brake pads and the rear
brake shoes must be checked for wear
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU22432
Front brake pad s
Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU43171
Rear
brake shoes
The rear brake is provided with a wear
indicator, which allows you to check
the brake shoe wear without having to
disassemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit mark, have a Yamaha
dealer replace the brake shoes as a
set.
EAU32346
Checkin g the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
WARNING
EWA15991
Improper maintenance can result in
loss of b raking a bility. O bserve
these precautions:
1. Brake pad wear indicator groove
1
1
1. Brake shoe wear limit mark
2. Brake shoe wear indicator
1
2
1. Minimum level mark
Specified b rake flui d:
DOT 41
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Periodic maintenance an d a djustment
6-23
6
Insufficient brake flui d may al-
low air to enter the b rake sys-
tem, re ducin g brakin g
performance.
Clean the filler cap before re-
moving . Use only DOT 4 b rake
flui d from a seale d container.
Use only the specified b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
Refill with the same type of
brake flui d. A ddin g a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water does not
enter the brake flui d reservoir
when refillin g. Water will si gnifi-
cantly lower the boilin g point of
the flui d an d may result in vapor
lock.
NOTICE
ECA17641
Brake flui d may damag e painted
surfaces or plastic parts. Always
clean up spille d flui d imme diately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22724
Chan gin g the brake flui d Have a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the brake master cylinder and cali-
per as well as the brake hose replaced
at the intervals listed below or whenev-
er they are damaged or leaking.
Oil seals: Replace every two
years.
Brake hose: Replace every four
years.
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Periodic maintenance an d a djustment
6-37
6 3. Place the vehicle on the center-
stand, and then remove the axle
nut.
4. Pull the wheel axle out, and then remove the wheel. NOTICE: Do
not apply the b rake after the
wheel an d b rake disc have b een
remove d, otherwise the brake
pa ds will be forced shut.
[ECA11073]
To install the front wheel
1. Lift the wheel up between the fork legs.TIPMake sure that there is enough space
between the brake pads before insert-
ing the brake disc into the caliper.
2. Insert the wheel axle, and then in-stall the axle nut.
3. Take the vehicle off the center- stand so that the front wheel is on
the ground, and then put the side-
stand down.
4. Tighten the axle nut to the speci- fied torque.
5. Push down hard on the handlebar several times to check for proper
fork operation.
EAU25081
Rear wheel
EAU78751
To remove the rear wheel
WARNING
EWA10822
To avoi d injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Take the motorcycle off the cen-
terstand so that the rear wheel is
on the ground, and then put the
sidestand down.
2. Loosen the axle nut.
3. Disconnect the brake torque rod from the brake shoe plate by re-
moving the nut and the bolt.
1. Wheel axle
1
Tightenin g torque:
Axle nut: 59 N·m (5.9 kgf·m, 43 lb·ft)
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10-1
10
IndexAAir filter element and check hose,
cleaning .............................................. 6-14
Auxiliary light bulb, replacing ................ 6-34BBattery .................................................. 6-30
Brake and clutch levers, checking and lubricating ........................................... 6-27
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake fluid, changing ............................ 6-23
Brake fluid level, checking .................... 6-22
Brake lever .............................................. 3-7
Brake lever free play, checking............. 6-20
Brake light switches.............................. 6-21
Brake pads and shoes, checking ......... 6-22
Brake pedal............................................. 3-7
Brake pedal free play, adjusting ........... 6-21
Brake/tail light bulb, replacing .............. 6-35CCables, checking and lubricating ......... 6-26
Care ........................................................ 7-1
Catalytic converters .............................. 3-10
Centerstand and sidestand, checking and lubricating .................................... 6-28
Clutch lever ............................................. 3-6
Clutch lever free play, adjusting ........... 6-19
Cowling and panels, removing and installing................................................ 6-8DData recording, vehicle ........................... 9-2
Diagnostic connector.............................. 9-2
Dimmer switch ........................................ 3-5
Drive chain, cleaning and lubricating .... 6-25 Drive chain slack .................................. 6-24
EEco indicator light................................... 3-2
Engine break-in ...................................... 5-3
Engine idling speed .............................. 6-16
Engine oil and oil filter element ............ 6-11
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-2FFront fork, checking ............................. 6-29
Fuel ......................................................... 3-8
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap .......................................... 3-8
Fuse, replacing ..................................... 6-31HHandlebar switches ................................ 3-5
Headlight bulb, replacing ..................... 6-33
High beam indicator light ....................... 3-2
Horn switch ............................................ 3-5IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-13
Indicator lights and warning light ........... 3-2LLicense plate light bulb, replacing........ 6-36MMain switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-3
NNeutral indicator light ..............................3-2PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch .............................................3-5SSafety information ...................................1-1
Seat .......................................................3-11
Shifting ....................................................5-2
Shift pedal ...............................................3-6
Shock absorber assemblies, adjusting .............................................3-11
Sidestand ..............................................3-12
Spark plug, checking ............................6-10
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch .............................................3-6
Steering, checking ................................6-29
Storage ...................................................7-3
Swingarm pivots, lubricating ................6-28TThrottle grip and cable, checking and lubricating ...........................................6-26
Throttle grip free play, checking ...........6-16
Tires ......................................................6-17
Tool kit ....................................................6-2
Troubleshooting ....................................6-39
Troubleshooting chart ...........................6-41
Turn signal indicator light........................3-2
Turn signal light bulb, replacing ............6-35
Turn signal switch ...................................3-5VValve clearance .....................................6-17
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