coolant YAMAHA YXZ1000R 2019 User Guide

5-6
5
NOTICEECB03020Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENERGY CONSERVING II”
or higher.
 Make sure that no foreign material en-
ters the oil tank. EBU35322TransmissionMake sure there is no oil leaking from the
transmission case.EBU31761CoolantCheck the coolant level in the reservoir and
replenish if necessary. (See page 8-36.)
EBU36020Final gearMake sure there is no oil leaking from the final
gear case.EBU36030Differential gearMake sure there is no oil leaking from the dif-
ferential gear case.EBU31791Accelerator pedalBefore starting the engine, confirm that the
accelerator pedal operates correctly. It
should depress smoothly and spring back to
the idle position when released. Also check
the accelerator pedal for excessive free play.
If the accelerator pedal is not in correct work-
ing order, have the vehicle inspected before
starting off.
Recommended engine oil type and quantity:
See page 10-1.
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6-2
6
10–20 hours:
Avoid prolonged operation above 6300 r/min.
After break-in:
The vehicle may now be operated normally.EBU36560Starting the engine1. Turn the key to “ ” (on).NOTICEECB03340The coolant temperature warning light,
YCC-S system warning light, and engine
trouble warning light should come on, then
go off.
The EPS warning light should come on,
then go off when the engine is started.
To avoid possible damage, do not operate
the vehicle if a warning light does not work
as described above. 2. Press the brake pedal.
3. Shift the transmission into neutral. 
When the transmission is in the neutral
position, the transmission gear display
shows “N” and the neutral indicator
light should come on.
 The engine can be started in any gear if
the brake pedal is applied. However, it
is recommended to shift into neutral
before starting the engine.
4. With your foot off the accelerator pedal, start the engine by turning the key to “ ”
(start).
If the engine fails to start, release the key, and
then try starting it again. Wait a few seconds
before the next attempt. Each attempt should
be as short as possible, to preserve battery
energy. NOTICE: Do not crank the engine
more than 5 seconds on each attempt, or
starter damage could occur. Wait at least
5 seconds between each operation of the
electric starter to let it cool.
[ECB02140]
Do not turn the key to the “ ” (start) position
with the engine running; otherwise, damage
to the electric starter may result.
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8-6
8
EBU35802General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi-
tions)
* Secondary air fil-
ter (paper)
• Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi-
tions)
3Engine oil • Change (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
• Change. √√√√
6 Final gear oil • Check oil level.
√√√√√
• Change. √√
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8-36
8
EBU35112CoolantThe coolant level should be checked regular-
ly. In addition, the coolant must be changed
at the intervals specified in the periodic main-
tenance chart.TIPIf genuine Yamaha coolant is not available,
use an ethylene glycol antifreeze containing
corrosion inhibitors for aluminum engines and
mix with distilled water at a 1:1 ratio.
NOTICEECB02190Mix antifreeze with distilled water only.
However, if distilled water is not available,
soft water may be used for refilling. Do not
use hard water or salt water since they are
harmful to the engine. To check the coolant level1. Park the vehicle on a level surface.
2. Wait for the engine to cool for an accurate reading.
3. Look at the coolant level in the coolant reservoir.
Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.56 L (0.59 US qt, 0.49 Imp.qt)
Radiator (including all routes): 3.78 L (4.00 US qt, 3.33 Imp.qt)
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8-37
8
4. If the coolant is at or below the minimumlevel mark, remove panel C. (See page
8-11.)
5. Remove the coolant reservoir cap, add coolant up to the maximum level mark,
and then install the cap. NOTICE: If cool-
ant is not available, use distilled water
or soft tap water instead. Do not use
hard water or salt water since they are
harmful to the engine. If water has
been used instead of coolant, replace it with coolant as soon as possible,
otherwise the cooling system will not
be protected against frost and corro-
sion. If water has been added to the
coolant, have a Yamaha dealer check
the antifreeze content of the coolant
as soon as possible, otherwise the ef-
fectiveness of the coolant will be re-
duced.
[ECB01012]
6. Install the panel when finished servicing
the vehicle.
1. Maximum level mark
2. Minimum level mark
21
1. Coolant reservoir cap
1
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8-38
8
To change the coolant
The coolant must be changed at the intervals
specified in the periodic maintenance chart.
Have a Yamaha dealer change the coolant.
WARNING! Never attempt to remove the
radiator cap when the engine is hot.
[EWB04250]
EBU32400
Axle bootsCheck the axle boots for holes or tears.
If any damage is found, have them replaced
by a Yamaha dealer.
EBU35121Checking the spark plugsThe spark plug is an important engine com-
ponent which should be periodically
checked, preferably by a Yamaha dealer.
Since heat and deposits will cause any spark
plug to slowly erode, the spark plugs should
be removed and checked in accordance with
the periodic maintenance chart for the emis-
sion control system. In addition, the condition
of the spark plugs can reveal the condition of
the engine.
1. Front axle boot
1
1
1. Rear axle boot
1
1
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8-71
8
Engine overheating
Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not
cool when removing the radiator cap, hot fluid and steam could blow out under pressure
and burn you.
[EWB03460]
Place a thick rag over the cap and remove the cap slowly to allow any re-
maining pressure to escape.
TIP Tap water can be used in an emergency. Ch ange to the recommended coolant as soon as
possible.
 The engine will tend to overheat if the radiator is caked with mud, or if air was not properly bled
from the cooling system. Wait until the
engine has cooled.
Check the coolant le vel in the
coolant reser voir and/or radiator.
Level is OK.Level is low, check the
cooling system for leakage.
No
leakage.Leakage.
Ask a Yamaha dealer to inspect
and repair the cooling system.Add coolant. (See TIP.)
Restart the engine. If the engine o verheats again, ask a
Yamaha dealer to inspect and/or repair the cooling system.
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10-3
10
Final gear oil:Type:SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.47 L (0.50 US qt, 0.41 Imp.qt)Differential gear oil:Type:SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.18 L (0.19 US qt, 0.16 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):0.56 L (0.59 US qt, 0.49 Imp.qt)
Radiator (including all routes):
3.78 L (4.00 US qt, 3.33 Imp.qt)Air filter:Air filter element:Wet element
Air filter oil grade:
Foam air-filter oil
Secondary air filter element: Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline (Gasohol [E10] acceptable)
Minimum research octane: 91
Fuel tank capacity: 34 L (9.0 US gal, 7.5 Imp.gal)
Fuel reserve amount:
8.5 L (2.24 US gal, 1.87 Imp.gal)
Throttle body:ID mark:B5H1 00Spark plug (s):Manufacturer/model:NGK/CR9EB
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Drivetrain:Primary reduction ratio:1.660 (88/53)
Secondary reduction ratio: 7.333 (46/23 x 33/9)
Final drive:
Shaft
Clutch type: Wet, multiple-disc
Transmission type: 5-speed with reverse
Gear ratio:
1st: 2.400 (36/15)
2nd:
1.545 (34/22)
3rd: 1.192 (31/26)
4th: 0.962 (25/26)
5th:
0.806 (25/31)
Reverse gear: 2.467 (28/15 x 37/28)
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10-5
10
Rear suspension:Type:Double wishbone
Spring:
Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel: 432 mm (17.0 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:U1-H11L
Voltage, capacity:
12 V, 28.0 AhLights:Headlight:LED
Brake/tail light:
LED
Auxiliary light: LED [YXZ10YESK (LE model)]
Interior light: LED [YXZ10YESK (LE model)] Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Parking brake indicator light:
LED
Engine trouble warning light: LED
Differential gear lock indicator light: LED
EPS warning light:
LED
Helmet reminder light: 0.8 W
Seat belt reminder light: 0.8 W
Shift timing indicator light:
LED
Half clutch indicator light: LED
Launch system indicator light: LED
YCC-S system warning light:
LED
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12-1
12
INDEX
AAccelerator pedal ......................................................... 4-22
Accelerator pedal, checking ........................................ 8-51
Accelerator pedal, Pre-operation check ........................ 5-6
Air filter ......................................................................... 8-40
Air filter case hoses, cleaning ...................................... 8-44
Auxiliary DC jack .......................................................... 4-55
Axle boots .................................................................... 8-38BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-59
Bead lock, checking and tightening (for SE/LE models) ..................................................... 8-57
Brake and YCC-S clutch fluid levels, checking ........... 8-48
Brake fluid, replacing ................................................... 8-50
Brake light switch ........................................................ 8-53
Brake pedal .................................................................. 4-22
Brake pedal, checking ................................................. 8-51
Brakes, Periodic maintenance ..................................... 8-47
Brakes, Pre-operation check ......................................... 5-3
Brake/tail light .............................................................. 8-68CCable, inspecting and lubrication ................................ 8-53
Cargo bed .................................................................... 4-32
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-36
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4 Cup holders ................................................................. 4-31
DData recording, vehicle ................................................ 11-2
Differential gear lock indicator light ............................... 4-3
Differential gear oil, Periodic maintenance .................. 8-33
Differential gear, Pre-operation check ........................... 5-6
Doors ........................................................................... 4-25
Drive mode, selecting .................................................. 6-10
Driver seat position ...................................................... 4-27
Drive select lever and shift paddles ............................. 4-24
Drive select lever and shift paddles, Pre-operation
check ........................................................................... 5-7
Drive shaft universal joint, lubrication .......................... 8-56
Drivetrain icon ................................................................ 4-3
Dynamic clutch engagement ......................................... 6-7EEngine break-in .............................................................. 6-1
Engine oil and oil filter, Periodic maintenance ............. 8-18
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-5
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-31
Final gear, Pre-operation check .................................... 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Flag pole bracket ......................................................... 4-33
Four–wheel drive knob (On–Command 4WD) ............. 4-21
Front and rear brake pads, checking .......................... 8-47
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-25
Fuse, replacing ............................................................ 8-64
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