brake YAMAHA YXZ1000R 2019 Owners Manual

EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit .................... 4-10
Light switch ........................................ 4-20
Interior light switch (for LE models) .... 4-20
On–Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-21
Accelerator pedal ............................... 4-22
Brake pedal ........................................ 4-22 Parking brake lever ............................ 4-23
YCC-S system.................................... 4-23
Drive select lever and shift paddles ... 4-24
Fuel tank cap...................................... 4-25
Doors .................................................. 4-25
Seats .................................................. 4-26
Adjusting the driver seat position....... 4-27
Adjusting the steering wheel
position ............................................. 4-28
Rearview mirror (for SE/LE models) ... 4-29
Seat belts ........................................... 4-29
Glove compartment ........................... 4-30
Storage compartments ...................... 4-30
Cup holders ........................................ 4-31
Cargo bed .......................................... 4-32
Flag pole bracket ............................... 4-33
Front shock absorbers ....................... 4-33
Rear shock absorbers ........................ 4-44
Auxiliary DC jack ................................ 4-55
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1 Front and rear brakes ........................... 5-3UB5H7AE0.book Page 1 Wednesday, July 4, 2018 1:37 PM

Cleaning the air filter case check hoses ................................................ 8-44
Cleaning the spark arrester ................ 8-45
Valve clearance .................................. 8-47
Brakes ................................................ 8-47
Checking the front and rear brake pads.................................................. 8-47
Checking the parking brake pads ...... 8-48
Checking the brake and YCC-S
clutch fluid levels .............................. 8-48
Brake and YCC-S clutch fluid
replacement...................................... 8-50
YCC-S clutch ..................................... 8-50
Checking the brake pedal .................. 8-51
Checking the accelerator pedal ......... 8-51
Parking brake lever free play adjustment........................................ 8-52
Brake light switch ............................... 8-53
Cable inspection and lubrication........ 8-53
Pedal lubrication................................. 8-54
Checking the stabilizer bushes .......... 8-54
Upper and lower arm pivot lubrication (left and right) .................. 8-55 Rear knuckle upper and lower pivot
lubrication (left and right) ..................8-56
Drive shaft universal joint lubrication .........................................8-56
Steering shaft lubrication....................8-56
Wheel removal ....................................8-57
Checking and tightening the bead lock (for SE/LE models) ....................8-57
Tire replacement .................................8-58
Wheel installation................................8-59
Battery ................................................8-59
Jump-starting .....................................8-63
Fuse replacement ...............................8-64
Headlights...........................................8-67
Headlight beam adjustment ...............8-67
Brake/tail light .....................................8-68
Interior lights (for LE models) ..............8-68
Troubleshooting ..................................8-68
Troubleshooting charts .......................8-70
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
Storage .................................................9-2
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3-1
3
EBU31170
DESCRIPTION
EBU31180Left view
1 2,3 4 5 6
9
12
137
810
11
1. Front shock absorber
2. Brake fluid reservoir
3. YCC-S clutch fluid reservoir
4. Door
5. Shoulder bolster
6. Driver seat belt
7. Coolant reservoir
8. Air filter
9. Cargo bed
10.Muffler 11.Exhaust pipe
12.Engine
13.TransmissionUB5H7AE0.book Page 1 Wednesday, July 4, 2018 1:37 PM

3-3
3
EBU31200Controls and instrumentsThe vehicle you have purchased may differ slightly from those shown in the figures of this man-
ual.
36
7
9
8
1
2
4
5
14
12
10,11
15 13
1. Steering wheel
2. Shift paddle “ ”
3. Multi-function meter unit
4. Shift paddle “ ”
5. Main switch
6. Drive select lever
7. Parking brake lever
8. Interior light switch (for LE models)
9. Passenger handhold
10.Helmet reminder light
11.Seat belt reminder light
12.Light switch
13.On-Command drive knob
14.Accelerator pedal
15.Brake pedal
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4-2
4
EBU31268Indicator lights and warning lights
EBU35450Neutral indicator light “N”
This indicator light comes on when the trans-
mission is in the neutral position.EBU35460Reverse indicator light “R”
This indicator light comes on when the trans-
mission is in the reverse position.
1. Shift timing indicator light
2. Electric Power Steering warning light “EPS”
3. Differential gear lock indicator light “DIFF LOCK”
4. Parking brake indicator light “(P)”
5. Reverse indicator light “R”
6. Neutral indicator light “N”
7. Engine trouble warning light “ ”
8. High beam indicator light “ ”
9. Half clutch indicator light “ ”
10.Launch system indicator light “ ”
11.YCC-S system warning light “ ”
12.Coolant temperature warning light “ ”
13.Drivetrain icon “ / ”
1
2
3
4
5
6
7
8
9
10111213
1. Helmet reminder light “ ”
2. Seat belt reminder light “ ”
12
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4-3
4
EBU34910Parking brake indicator light “(P)”
This indicator light comes on when the park-
ing brake is applied.EBU36450High beam indicator light “ ”
This indicator light comes on when the high
beam of the headlight is switched on.EBU35851Differential gear lock indicator light “DIFF
LOCK”
This indicator light comes on when the front
differential gear is locked.TIPWhen the On–Command drive knob is set to
“DIFF LOCK”, the indicator light will flash until
the differential is locked. Turn the steering
wheel back and forth or drive slowly to help
the differential gear lock to engage.
EBU34921Drivetrain icon “ / ”
The drivetrain icon indicates what type of
drive mode is currently selected. When 2WD
is selected, the icon will turn off. When 4WD
is selected, “ ” is displayed. And when 4WD
with differential lock is selected “ ” is dis-
played.TIP See pages 4-21 and 6-10 for more informa-
tion on selecting the drive mode.
 Due to the synchronizing mechanism in the
differential gear case, the drivetrain icon
may not come on until the vehicle starts
moving.
 When the On-Command drive knob is set
to “DIFF LOCK” or “4WD”, the drivetrain
icon and the differential gear lock indicator
light will flash until the differential gear is
completely locked or unlocked. If the icon
and the indicator light continue to flash, the
differential is not completely locked or un-
locked. In this case, start moving slowly
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4-9
4
Do not shift the transmission into neutral
if the vehicle is stopped on an incline un-
less the parking brake is applied or vehi-
cle movement is secured by other
means. Otherwise, when the transmis-
sion is shifted into neutral, the vehicle
may roll downhill and possibly cause an
accident, serious injury or death. EBU31361Helmet reminder light “ ”
The reminder light comes on and stays on
while the key is turned to “ ” (on) to remind
the occupants to always wear a helmet. If the
reminder light does not come on when the
key is turned to “ ” (on), have a Yamaha
dealer check the electrical circuit.EBU31371Seat belt reminder light “ ”
The reminder light comes on when the key is
turned to “ ” (on) to remind the occupants
to fasten their seat belt. The reminder light
stays on until the driver seat belt is properly latched. If the reminder light does not come
on when the key is turned to “ ” (on), or if
the reminder light remains on after the driver
seat belt is properly latched, have a Yamaha
dealer check the electrical circuit.UB5H7AE0.book Page 9 Wednesday, July 4, 2018 1:37 PM

4-22
4
“DIFF LOCK” (four–wheel drive with the dif-
ferential gear locked): Power is supplied to
the front and rear wheels with the differen-
tial gear locked. Unlike standard four–wheel
drive, all wheels turn at the same speed re-
gardless of traction.EBU31413Accelerator pedalPress the accelerator pedal to increase en-
gine speed and thus vehicle speed. Release
the accelator pedal and spring tension will re-
turn the pedal to idle position.
EBU31421Brake pedalPress the brake pedal to slow or stop the ve-
hicle.
1. Accelerator pedal
1
1. Brake pedal
1
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4-23
4
EBU35642Parking brake leverSetting the parking brake lever will help keep
the vehicle from moving while parked.
To engage the parking brake, pull the lever
firmly.
To release the parking brake, pull slightly on
the lever, press the release button, and then
push the lever to its original position.TIPSpring tension helps return the lever to its
original position. 
If you drive the vehicle with the parking
brake engaged, a buzzer will sound.
EBU36633YCC-S systemThis vehicle is equipped with the Yamaha
Chip Controlled-Shift system (YCC-S) with
AUTO DOWNSHIFT.
YCC-S allows the driver to operate the man-
ual transmission without having to operate
the clutch. AUTO DOWNSHIFT automatically
shifts the transmission into first gear when
coming to a stop under normal conditions.
The transmission is operated using the drive
select lever and the shift paddles. The drive
select lever is used to shift the transmission
into forward drive (first gear), neutral, and re-
verse gear. The shift paddles are used to shift
through the forward gears.
When the drive select lever or shift paddles
are moved, a signal is sent to the MCU (motor
control unit) which disengages the clutch, the
gear shift is made, and then the clutch is re-
1. Release button
2. Parking brake lever
12
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5-1
5
EBU31574
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EBU31584Before starting off, inspect the vehicle to make sure it is in safe operating condition. Use the fol-
lowing checklist and related information as a guide. Also, follow the service intervals in the peri-
odic maintenance chart to keep the vehicle in safe operating condition.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem can-
not be corrected by the procedures provided in this manual, have the vehicle inspected by
a Yamaha dealer. Pre-operation checklist
ITEM ROUTINE PAGE
Brakes • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 5-3, 8-47, 8-53
Parking brake • Check for proper operation, condition, and free play. 8-52
Fuel • Check fuel level.
• Fill with the recommended fuel if necessary. 5-3
Engine oil • Check oil level.
• Fill with oil to proper level if necessary. 5-5, 8-18
UB5H7AE0.book Page 1 Wednesday, July 4, 2018 1:37 PM