clutch YAMAHA YXZ1000R 2021 Owners Manual

EBU31120
CONTENTS
VEHICLE IDENTIFICATION ..................... 1-1Identification numbers .......................... 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 2-1
SAFETY INFORMATION ......................... 3-1
DESCRIPTION......................................... 4-1 Left view ............................................... 4-1
Right view ............................................. 4-2
Controls and instruments ..................... 4-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 5-1 Main switch .......................................... 5-1
Indicator lights and warning lights ....... 5-2
Multi-function meter unit ...................... 5-7
Light switch ........................................ 5-16
On–Command drive knob “2WD/4WD/DIFF. LOCK” ................. 5-17 Accelerator pedal ............................... 5-18
Clutch pedal ....................................... 5-18
Brake pedal ........................................ 5-19
Parking brake lever ............................ 5-19
Shift lever ........................................... 5-20
Reverse gear lock lever “REV.” .......... 5-20
Fuel tank cap...................................... 5-21
Doors .................................................. 5-21
Seats .................................................. 5-21
Adjusting the driver seat position....... 5-23
Adjusting the steering wheel
position ............................................. 5-23
Seat belts ........................................... 5-24
Glove compartment ........................... 5-25
Storage compartments ...................... 5-25
Cup holders ........................................ 5-26
Cargo bed .......................................... 5-27
Flag pole bracket ............................... 5-28
Front shock absorbers ....................... 5-28
Rear shock absorbers ........................ 5-36
Auxiliary DC jack ................................ 5-43UB5J7CE0.book Page 1 Thursday, November 26, 2020 1:37 PM

FOR YOUR SAFETY –
PRE-OPERATION CHECKS .................... 6-1Front and rear brakes ........................... 6-3
Clutch ................................................... 6-3
Fuel ....................................................... 6-4
Engine oil .............................................. 6-6
Transmission ........................................ 6-6
Coolant ................................................. 6-6
Final gear .............................................. 6-6
Differential gear .................................... 6-6
Accelerator pedal ................................. 6-7
Seat belts ............................................. 6-7
Passenger handhold ............................ 6-7
Steering ................................................ 6-7
Shift lever.............................................. 6-8
Fittings and fasteners ........................... 6-8
Instruments, lights and switches .......... 6-8
Control cables ...................................... 6-8
Tires ...................................................... 6-8
OPERATION ............................................ 7-1 Engine break-in .................................... 7-1
Starting the engine ............................... 7-2 Shift lever operation and reverse
driving .................................................7-3
Selecting the drive mode ......................7-7
Parking ..................................................7-9
Loading .................................................7-9
BASIC GUIDE FOR SAFE USE ...............8-1 KNOW YOUR VEHICLE ........................8-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................8-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................9-1 Owner’s Manual and tool kit .................9-2
Maintenance charts ..............................9-4
Hood ...................................................9-10
Panels .................................................9-10
Engine oil and oil filter.........................9-16
Why Yamalube....................................9-27
Transmission oil ..................................9-27
Final gear oil .......................................9-30
Differential gear oil ..............................9-32
Coolant ...............................................9-34UB5J7CE0.book Page 2 Thursday, November 26, 2020 1:37 PM

Axle boots .......................................... 9-36
Checking the spark plugs .................. 9-37
Air filter maintenance.......................... 9-39
Cleaning the air filter case check hoses ................................................ 9-43
Cleaning the spark arrester ................ 9-44
Valve clearance .................................. 9-45
Brakes ................................................ 9-45
Checking the front and rear brake pads.................................................. 9-46
Checking the parking brake pads ...... 9-46
Checking the brake and clutch fluid
levels................................................. 9-47
Brake and clutch fluid replacement ... 9-49
Checking the clutch pedal ................. 9-49
Checking the brake pedal .................. 9-49
Checking the accelerator pedal ......... 9-50
Parking brake lever free play
adjustment........................................ 9-51
Brake light switch adjustment ............ 9-52
Cable inspection and lubrication........ 9-52
Pedal lubrication................................. 9-53
Checking the stabilizer bushes .......... 9-53 Upper and lower arm pivot
lubrication (left and right) ..................9-54
Rear knuckle upper and lower pivot lubrication (left and right) ..................9-55
Drive shaft universal joint
lubrication .........................................9-55
Steering shaft lubrication....................9-55
Wheel removal ....................................9-56
Tire replacement .................................9-56
Wheel installation................................9-57
Battery ................................................9-58
Jump-starting .....................................9-61
Fuse replacement ...............................9-63
Headlights...........................................9-65
Headlight beam adjustment ...............9-65
Brake/tail light .....................................9-66
Troubleshooting ..................................9-66
Troubleshooting charts .......................9-68
CLEANING AND STORAGE ..................10-1 Cleaning..............................................10-1
Storage ...............................................10-2
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4-1
4
EBU31170
DESCRIPTION
EBU31180Left view
1 2,3 4 5 6
9
12
137
810
11
1. Front shock absorber
2. Brake fluid reservoir
3. Clutch fluid reservoir
4. Door
5. Shoulder bolster
6. Driver seat belt
7. Coolant reservoir 8. Air filter
9. Cargo bed
10.Muffler
11.Exhaust pipe
12.Engine
13.TransmissionUB5J7CE0.book Page 1 Thursday, November 26, 2020 1:37 PM

4-3
4
EBU31200Controls and instrumentsThe vehicle you have purchased may differ slightly from those shown in the figures of this man-
ual.
345
6
7
1
2
12
10
8,9
13 11
14
1. Steering wheel
2. Reverse gear lock lever
3. Multi-function meter unit
4. Main switch
5. Shift lever
6. Parking brake lever
7. Passenger handhold 8. Helmet reminder light
9. Seat belt reminder light
10.Light switch
11.On-Command drive knob
12.Accelerator pedal
13.Brake pedal
14.Clutch pedalUB5J7CE0.book Page 3 Thursday, November 26, 2020 1:37 PM

5-18
5
EBU31413Accelerator pedalPress the accelerator pedal to increase en-
gine speed and thus vehicle speed. Release
the accelator pedal and spring tension will re-
turn the pedal to idle position.
EBU34970Clutch pedalPress the clutch pedal to disengage the
clutch. To engage the clutch, release the
clutch pedal. The clutch pedal should be
pressed rapidly and released slowly for
smooth clutch operation.
1. Accelerator pedal
1
1. Clutch pedal
1
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5-20
5
If you drive the vehicle with the parking
brake engaged, a buzzer will sound. EBU34982Shift leverThis model is equipped with a 5–speed se-
quential transmission with reverse gear. The
shift lever is used in combination with the
clutch pedal when shifting. (See page 7-3.)
EBU34962Reverse gear lock lever “REV.”To prevent the transmission from being acci-
dently shifted into reverse, this model is
equipped with a reverse gear lock mecha-
nism. To release the lock and be able to shift
the transmission into reverse, pull this lever
towards you. (See page 7-5.)
1. Shift lever
1
1. Reverse gear lock lever “REV.”
1
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6-1
6
EBU31574
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EBU31585Before starting off, inspect the vehicle to make sure it is in safe operating condition. Use the fol-
lowing checklist and related information as a guide. Also, follow the service intervals in the peri-
odic maintenance chart to keep the vehicle in safe operating condition.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem can-
not be corrected by the procedures provided in this manual, have the vehicle inspected by
a Yamaha dealer. Pre-operation checklist
ITEM ROUTINE PAGE
Brakes • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 6-3, 9-45, 9-52
Clutch • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 6-3, 9-49
Parking brake • Check for proper operation, condition, and free play. 9-51
Fuel • Check fuel level.
• Fill with the recommended fuel if necessary. 6-4
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6-3
6
EBU31731Front and rear brakesBrake pedal
Check that there is no free play in the brake
pedal. If there is free play, have a Yamaha
dealer check the brake system. (See page
9-49.)
 Check the operation of the brake pedal. It
should move smoothly and there should be
a firm feeling when the brakes are applied.
If not, have the vehicle inspected by a
Yamaha dealer.
Brake fluid level
Check the brake fluid level. Add fluid if neces-
sary. (See page 9-47.) Brake fluid leakage
Check to see if any brake fluid is leaking out
of the pipe joints or the brake fluid reservoir.
Apply the brakes firmly for one minute. If there
is any leakage, have the vehicle inspected by
a Yamaha dealer.
Brake operation
Check the operation of the brakes at the start
of every drive. Test the brakes at slow speed
after starting out to make sure they are work-
ing properly. If the brakes do not provide
proper braking performance, inspect the
brake system. (See page 9-45.)
EBU35491ClutchClutch pedal
Check the operation of the clutch pedal. The
pedal should move smoothly and there
should be some resistance when the clutch
pedal is depressed.
Specified brake fluid: DOT 4
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6-4
6
Clutch fluid
Depress and release the clutch pedal five
times. Check to see if any fluid is leaking out
of the hoses, reservoir, or master cylinder.
Check the clutch fluid level and correct if nec-
essary. (See page 9-47.)TIPIf any leakage is found, or if the clutch pedal
offers little resistance, have a Yamaha dealer
service the vehicle. EBU36972FuelMake sure there is sufficient fuel in the tank.
Refuel if necessary.
WARNING
EWB02522Gasoline and gasoline vapors are ex-
tremely flammable. To avoid fires and ex-
plosions and to reduce the risk of injury
when refueling, follow these instructions.
1. Before refueling, turn off the engine andbe sure that no one is sitting in the vehi-
cle.
Never refuel while smoking, or while in
the vicinity of sparks, open flames, or
other sources of ignition such as the pilot
lights of water heaters and clothes dry-
ers.
2. Do not overfill the fuel tank. Because fuel expands when it heats up, heat from the
engine or the sun can cause fuel to spill
out of the fuel tank.
3. Wipe up any spilled fuel immediately.
4. Be sure the fuel tank cap is closed se- curely.
WARNING
EWB02532Gasoline is poisonous and can cause inju-
ry or death. Handle gasoline with care.
Never siphon gasoline by mouth. If you
should swallow some gasoline or inhale a
lot of gasoline vapor, or get some gasoline
in your eyes, see your doctor immediately.
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