transmission oil YAMAHA YXZ1000R 2021 Owners Manual

FOR YOUR SAFETY –
PRE-OPERATION CHECKS .................... 6-1Front and rear brakes ........................... 6-3
Clutch ................................................... 6-3
Fuel ....................................................... 6-4
Engine oil .............................................. 6-6
Transmission ........................................ 6-6
Coolant ................................................. 6-6
Final gear .............................................. 6-6
Differential gear .................................... 6-6
Accelerator pedal ................................. 6-7
Seat belts ............................................. 6-7
Passenger handhold ............................ 6-7
Steering ................................................ 6-7
Shift lever.............................................. 6-8
Fittings and fasteners ........................... 6-8
Instruments, lights and switches .......... 6-8
Control cables ...................................... 6-8
Tires ...................................................... 6-8
OPERATION ............................................ 7-1 Engine break-in .................................... 7-1
Starting the engine ............................... 7-2 Shift lever operation and reverse
driving .................................................7-3
Selecting the drive mode ......................7-7
Parking ..................................................7-9
Loading .................................................7-9
BASIC GUIDE FOR SAFE USE ...............8-1 KNOW YOUR VEHICLE ........................8-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................8-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................9-1 Owner’s Manual and tool kit .................9-2
Maintenance charts ..............................9-4
Hood ...................................................9-10
Panels .................................................9-10
Engine oil and oil filter.........................9-16
Why Yamalube....................................9-27
Transmission oil ..................................9-27
Final gear oil .......................................9-30
Differential gear oil ..............................9-32
Coolant ...............................................9-34UB5J7CE0.book Page 2 Thursday, November 26, 2020 1:37 PM

6-2
6
Engine oil• Check oil level.
• Fill with oil to proper level if necessary.
6-6, 9-16
Drivetrain • Check front differential, transmission case, and rear final
gear for leakage. 6-6, 6-6, 6-6, 9-27,
9-30, 9-32
Coolant • Check coolant level in reservoir.
• Fill with coolant if necessary. 6-6, 9-34
Accelerator pedal • Check free play and for proper operation. 6-7
Seat belts • Check for proper operation and belt wear. 6-7
Passenger handhold • Check for stability and proper fastening. 6-7, 8-8
Steering • Check for proper operation. 6-7
Shift lever • Check for proper operation. 6-8
Fittings and fasteners • Check all fittings and fasteners. 6-8
Instruments, lights and
switches • Check for proper operation.
4-3, 5-2, 6-8, 9-65,
9-65
Wheels and tires • Check tire pressure and for wear and damage. 6-8, 9-56, 9-57
Axle boots • Check for damage. 9-36
ITEM
ROUTINE PAGE
UB5J7CE0.book Page 2 Thursday, November 26, 2020 1:37 PM

6-6
6
Always place a portable fuel container on the
ground before filling it. Before removing the
container cap, touch the container with the
fuel dispenser nozzle. Keep fuel dispenser
nozzle in contact with container inlet when fill-
ing. WARNING! Never refill a fuel container
in the bed of any vehicle. Fire may result
from a build-up of static electricity. The
discharge of this build-up while refueling
can cause a spark and ignite the gasoline.[EWB03270]
EBU35680Engine oilMake sure the engine oil is at the specified
level. Add oil as necessary. (See page 9-16.)NOTICEECB03020 Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENE RGY CONSERVING II”
or higher. 
Make sure that no foreign material en-
ters the oil tank.
EBU35322TransmissionMake sure there is no oil leaking from the
transmission case.EBU31761CoolantCheck the coolant level in the reservoir and
replenish if necessary. (See page 9-34.)EBU36020Final gearMake sure there is no oil leaking from the final
gear case.EBU36030Differential gearMake sure there is no oil leaking from the dif-
ferential gear case.Recommended engine oil type and quantity: See page 11-1.
UB5J7CE0.book Page 6 Thursday, November 26, 2020 1:37 PM

9-6
9
EBU35803General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi-
tions)
* Secondary air fil-
ter (paper)
• Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi-
tions)
3Engine oil • Change (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
• Change. √√√√
6 Final gear oil • Check oil level.
√√√√√
• Change. √√
UB5J7CE0.book Page 6 Thursday, November 26, 2020 1:37 PM

9-27
9
EBU38630Why YamalubeYAMALUBE oil is a Genuine YAMAHA Partborn of the engineers’ passion and belief that
engine oil is an important liquid engine com-
ponent. We form teams of specialists in the
fields of mechanical engineering, chemistry,
electronics and track testing, and have them
develop the engine together with the oil it will use. Yamalube oils take full advantage of the
base oil’s qualities and blend in the ideal ba-
lance of additives to make sure the final oil
clears our performance standards. Thus,
Yamalube mineral, semisynthetic and syn-
thetic oils have their own distinct characters
and value. Yamaha’s experience gained over
many years of research and development into
oil since the 1960’s helps make Yamalube the
best choice for your Yamaha engine.
EBU35108Transmission oilCheck the oil level and change the transmis-
sion oil at the intervals specified in the period-
ic maintenance chart.
1. Bolt BTightening torque: Bolt B:7 N·m (0.7 kgf·m, 5.2 lb·ft)
1
1
UB5J7CE0.book Page 27 Thursday, November 26, 2020 1:37 PM

9-28
9
NOTICEECB02910When checking or changing the transmis-
sion oil, make sure that no foreign material
enters the transmission. If necessary,
clean the filler cap and surrounding area. To check the transmission oil level1. Park the vehicle on a level surface.
2. Remove panel B. (See page 9-10.)
3. Remove the transmission oil filler cap, wipe the dipstick clean, insert it back into
the transmission case (without screwing
it in), and then remove it again.
TIPThe transmission oil level should be between
the tip of the dipstick and the maximum level
mark. 4. If the oil level is at or below the tip of thedipstick, add oil.
Recommended oil:YA M A L U B ESAE 5W-30, 10W-30, 10W-40, 15W-40,
20W-40 or 20W-50
Oil quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)
1. Transmission oil filler cap
2. O-ring
3. Dipstick
4. Maximum level mark
5. Tip of the dipstick
1 3
245
UB5J7CE0.book Page 28 Thursday, November 26, 2020 1:37 PM

9-29
9
TIPAdd a sufficient amount to raise to the maxi-
mum level mark, but do not overfill. 5. Check the O-ring for damage, and re-place it if necessary.
6. Install the transmission oil filler cap.
7. Install the panel.
To change the transmission oil 1. Place an oil pan under the transmission case to collect the used oil.
2. Remove the transmission oil filler cap.
3. Remove the transmission oil drain bolt and gasket.
TIPOil will flow out immediately when the drain
bolt is loosened. Take care not to lose the
bolt. 4. After draining the oil, install the transmis-sion oil drain bolt with a new gasket.
5. Tighten the drain bolt to the specified torque.1. Transmission oil drain bolt
2. Gasket2
1
UB5J7CE0.book Page 29 Thursday, November 26, 2020 1:37 PM

9-30
9
6. Check the O-ring for damage, and re-place it if necessary.
7. Refill the transmission with the specified amount of the recommended oil.
8. Install the transmission oil filler cap.
9. Start the engine and let it idle while checking for oil leakage.
10. Stop the engine and check the oil level one last time.EBU36055Final gear oilCheck the oil level and change the final gear
oil at the intervals specified in the periodic
maintenance chart.
NOTICEECB03590When checking or changing the final gear
oil, make sure that no foreign material en-
ters the final gear case. If necessary, clean
the final gear oil filler bolt and surrounding
area. Checking the final gear oil level1. Park the vehicle on a level surface.
2. Remove the final gear oil filler bolt and its
gasket, and then check the oil level in the
final gear case. The oil level should be at
the brim of the filler hole.
Tightening torque:Transmission oil drain bolt:20 N·m (2.0 kgf·m, 15 lb·ft)
Recommended oil:YA M A L U B E
SAE 80W-90 API GL-5 Hypoid gear oil
Oil quantity: 0.47 L (0.50 US qt, 0.41 Imp.qt)
UB5J7CE0.book Page 30 Thursday, November 26, 2020 1:37 PM

9-49
9
EBU35170Brake and clutch fluid replacementComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.
Replace the oil seals every two years.
 Replace the brake and clutch hoses every
four years.EBU35182Checking the clutch pedalThe clutch pedal should operate smoothly
and spring back to position when released.
When depressed, it should offer resistance
before reaching the floorboard. If the pedal
offers little resistance when depressed, or if
the transmission grinds gears when shifting,
have a Yamaha dealer check the vehicle.
TIPDon’t forget to have your Yamaha dealer
check the clutch and transmission as a whole
at the intervals specified in the periodic main-
tenance chart. EBU32531Checking the brake pedalHave a Yamaha dealer check the brakes at
the intervals specified in the periodic mainte-
nance chart. There should be no free play in1. Clutch pedal
2. No clutch pedal free play
1
2
UB5J7CE0.book Page 49 Thursday, November 26, 2020 1:37 PM

11-2
11
Compression ratio:11.3 : 1
Starting system: Electric starter
Lubrication system:
Dry sumpEngine oil:Recommended brand:
SAE viscosity grades:5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50 Recommended engine oil grade:
API service SG type or higher, JASO standard MA
Quantity: Oil change:2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)
Transmission oil:Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended transmission oil grade: API service SE, SF, SG type or higher, JASO standard
MA
Quantity: 1.50 L (1.59 US qt, 1.32 Imp.qt)0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UB5J7CE0.book Page 2 Thursday, November 26, 2020 1:37 PM