lock YAMAHA YXZ1000R SS 2019 Service Manual

8-50
8
Be careful that water or dust does not
enter the brake or YCC-S clutch fluid
reservoir when refilling. Water will signif-
icantly lower the boiling point of the fluid
and may result in vapor lock. NOTICEECB01161Brake fluid may damage painted surfaces
or plastic parts. Always clean up spilled
fluid immediately. As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads or brake system l eakage; therefore, be
sure to check the brake pads for wear and the
brake system for leakage. A low YCC-S
clutch fluid level may indicate YCC-S clutch
system leakage; therefore, be sure to check
the YCC-S clutch system for leakage. If the
brake or YCC-S clutch fluid level goes down suddenly, have a Yamaha dealer check and
repair the vehicle before any further opera-
tion.
EBU36550Brake and YCC-S clutch fluid replace-
mentComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.

Replace the oil seals every two years.
 Replace the brake and YCC-S clutch hoses
every four years.EBU36540YCC-S clutchThis model is equipped with a hydraulic
clutch, therefore, it is necessary to check the
YCC-S clutch fluid level and check the hy-
draulic system for leakage before each drive.
If the YCC-S clutch plates wear out, shifting
becomes rough or clutch slippage will occur,
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EBU35194Parking brake lever free play adjust-
mentPeriodically check the parking brake lever
free play and adjust it if necessary.1. Shift the transmission into first gear.
2. Check the parking brake lever free play.
The maximum free play is equal to one
click of the parking brake lever. If neces-
sary, adjust the free play as follows. 3. Remove panel B.
(See page 8-11.)
4. Release the parking brake lever.
5. Slide the rubber cover back on the park- ing brake cable.
6. Loosen the locknut.1. Accelerator pedal
2. Accelerator pedal free play
2
1
1. Parking brake lever free play
1
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7. Turn the adjusting nut in direction (a) toincrease the free play or in direction (b) to
decrease the free play.
8. Tighten the locknut, and then slide the
rubber cover to its original position.
9. Install the panel.
EBU36620Brake light switchThe brake light, which is activated by the
brake pedal, should come on just before
braking takes effect. Since the brake light
switch is a component of the YCC-S system,
it must be adjusted by a Yamaha dealer, who
has the necessary professional knowledge
and experience.EBU35930Cable inspection and lubrication
WARNING
EWB03380Damaged cables could restrict operation,
which may cause an accident or injury. In-
spect control cables frequently and re-
place damaged cables. Corrosion can
result when the outer covering of control
cables becomes damaged. Cables can
also become frayed or kinked.
1. Rubber cover
2. Adjusting nut
3. Locknut
1
(b)
(a)
3
2
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EBU32610Wheel removal1. Loosen the wheel nuts.
2. Elevate the vehicle and place a suitablestand under the frame.
3. Remove the nuts from the wheel.
4. Remove the wheel.
EBU35832Checking and tightening the bead lock
(for SE/LE models)Check the bead lock at the intervals specified
in the general maintenance and lubrication
chart and whenever the tires have been re-
placed.1. Wheel nut
1 1
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Tighten the bead lock bolts to the specified
torque in a crisscross pattern.EBU32620Tire replacementAlways use the same size and type of tires
recommended in this owner’s manual. The
tires that came with your Yamaha YXZ1000Rwere designed to match the performance ca-
pabilities and to provide the best combination
of handling, braking, and comfort. It is best to
replace all four tires at the same time. If that is
not possible, you must replace the tires in
pairs (front or rear) with tires of the same size
and type as the origin
als. Never replace just
one tire.
WARNING
EWB03390Installing improper tires on your Yamaha
YXZ1000R can affect handling and stabili-
ty. This can cause a loss of control. The tires listed below have been approved by
Yamaha Motor Manufacturing Corporation of America for this model.
1. Bead lock
2. BoltTightening torque: Bead lock bolts:37 N·m (3.7 kgf·m, 27 lb·ft)1
2
22 2
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If a fuse is blown, replace it as follows.1. Turn the key to “ ” (off) and turn off the electrical circuit in question.
NOTICEECB00641To prevent accidental short-circuiting,
turn off the main switch when checking or
replacing a fuse. 2. Remove panel A. (See page 8-11.)
3. Remove the blown fuse, and then install anew fuse of the specified amperage.
WARNING! Always use a fuse of the
specified amperage. Never use any
material in place of the proper fuse.
Using an improper fuse can cause
damage to the electrical system and
may lead to a fire.
[EWB03440]
1. Headlight fuse “HEAD”
2. Signaling system fuse “SIGNAL”
3. Four-wheel-drive motor fuse “DIFF”
4. Ignition fuse “IGNITION”
5. Backup fuse “BACK UP” (for clock)
6. Radiator fan motor fuse “FAN”
7. Spare fuse
8. Accessory fuse “ACC”
9. YCC-S motor control fuse 2 “MOTOR_CONT_2”
10.Sub radiator fan motor fuse “FAN_2”
11.YCC-S motor control fuse 1 “MOTOR_CONT_1”
12.Auxiliary DC jack fuse “TERMINAL”
56
7
7
12
11
10 98 4
3
2
1
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EBU32720
CLEANING AND STORAGE
EBU35920CleaningFrequent, thorough cleaning of your vehicle
will not only enhance its appearance but will
improve its general performance and extend
the useful life of many components.1. Before cleaning the vehicle: a. Block off the end of the exhaust pipeto prevent water entry. A plastic bag
and strong rubber band may be used.
b. Make sure the spark plugs and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do
not apply degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure
to do the job. WARNING! Test the
brakes after washing. Apply the
brakes several times at slow speeds to
let friction dry the brakes. Wet brakes may have reduced stopping ability, in-
creasing the chance of an accident.
[EWB03471]

NOTICE: Excessive water pres-
sure may cause water seepage and
deterioration of wheel bearings,
brakes, transmission seals and electri-
cal devices. Many expensive repair
bills have resulted from improper high-
pressure detergent applications such
as those available in coin-operated car
washers.
[ECB00712]
4. Once the majority of the dirt has been hosed off, wash all surfaces with warm
water and mild, detergent-type soap. An
old toothbrush or bottle brush is handy
for hard-to-get-at places.
5. Rinse the vehicle off immediately with
clean water and dry all surfaces with a
clean chamois towel or soft, absorbent
cloth.
6. Clean the seats with a vinyl upholstery cleaner to keep the covers pliable and
glossy.
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7. Automotive-type wax may be applied toall painted and chrome-plated surfaces.
Avoid combination cleaner-waxes. Many
contain abrasives which may scratch the
paint or protective finish. When finished,
start the engine and let it idle for several
minutes.EBU32741StorageLong term storage (60 days or more) of your
vehicle will require some preventive proce-
dures to guard against deterioration. Make
any necessary repairs before storing the vehi-
cle.
After thoroughly cleaning the vehicle, prepare
for storage as follows:
1. Fill the fuel tank with fresh fuel and add the specified amount of Fuel Med Rx or
another high-quality fuel stabilizer prod-
uct. Follow the instructions on the prod- uct label. Operate the vehicle for at least
5 minutes to distribute treated fuel
through the fuel system.
2. Remove the spark plugs and pour one ta- blespoon of fresh engine oil into each cyl-
inder and then re-install the spark plugs.
Remove the spark plug wires and ground
them. Operate the electric starter to turn
the engine over several times and coat
the cylinder walls with oil.
3. Lubricate all control cables.
4. Put the frame on stands or blocks to raise all wheels off the ground.
5. Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering.
Specified amount:1 oz of stabilizer to each gallon of fuel (or
7.5 ml of stabilizer to each liter of fuel)
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Rear suspension:Type:Double wishbone
Spring:
Coil spring
Shock absorber: Gas-hydraulic damper
Wheel travel: 432 mm (17.0 in)Electrical system:System voltage:12 V
Ignition system: TCI
Charging system:
AC magnetoBattery:Model:U1-H11L
Voltage, capacity:
12 V, 28.0 AhLights:Headlight:LED
Brake/tail light:
LED
Auxiliary light: LED [YXZ10YESK (LE model)]
Interior light: LED [YXZ10YESK (LE model)] Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Parking brake indicator light:
LED
Engine trouble warning light: LED
Differential gear lock indicator light: LED
EPS warning light:
LED
Helmet reminder light: 0.8 W
Seat belt reminder light: 0.8 W
Shift timing indicator light:
LED
Half clutch indicator light: LED
Launch system indicator light: LED
YCC-S system warning light:
LED
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INDEX
AAccelerator pedal ......................................................... 4-22
Accelerator pedal, checking ........................................ 8-51
Accelerator pedal, Pre-operation check ........................ 5-6
Air filter ......................................................................... 8-40
Air filter case hoses, cleaning ...................................... 8-44
Auxiliary DC jack .......................................................... 4-55
Axle boots .................................................................... 8-38BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-59
Bead lock, checking and tightening (for SE/LE models) ..................................................... 8-57
Brake and YCC-S clutch fluid levels, checking ........... 8-48
Brake fluid, replacing ................................................... 8-50
Brake light switch ........................................................ 8-53
Brake pedal .................................................................. 4-22
Brake pedal, checking ................................................. 8-51
Brakes, Periodic maintenance ..................................... 8-47
Brakes, Pre-operation check ......................................... 5-3
Brake/tail light .............................................................. 8-68CCable, inspecting and lubrication ................................ 8-53
Cargo bed .................................................................... 4-32
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-36
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4 Cup holders ................................................................. 4-31
DData recording, vehicle ................................................ 11-2
Differential gear lock indicator light ............................... 4-3
Differential gear oil, Periodic maintenance .................. 8-33
Differential gear, Pre-operation check ........................... 5-6
Doors ........................................................................... 4-25
Drive mode, selecting .................................................. 6-10
Driver seat position ...................................................... 4-27
Drive select lever and shift paddles ............................. 4-24
Drive select lever and shift paddles, Pre-operation
check ........................................................................... 5-7
Drive shaft universal joint, lubrication .......................... 8-56
Drivetrain icon ................................................................ 4-3
Dynamic clutch engagement ......................................... 6-7EEngine break-in .............................................................. 6-1
Engine oil and oil filter, Periodic maintenance ............. 8-18
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-5
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-31
Final gear, Pre-operation check .................................... 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Flag pole bracket ......................................................... 4-33
Four–wheel drive knob (On–Command 4WD) ............. 4-21
Front and rear brake pads, checking .......................... 8-47
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-25
Fuse, replacing ............................................................ 8-64
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