clock YAMAHA YZ125LC 2007 Betriebsanleitungen (in German)

3-5
INSP
ADJENGINE/COOLANT LEVEL INSPECTION/
COOLANT REPLACEMENT
EC350000
ENGINE
EC351011
COOLANT LEVEL INSPECTION
w
Do not remove the radiator cap 1 1
, drain
bolt and hoses when the engine and radia-
tor are hot. Scalding hot fluid and steam
may be blown out under pressure, which
could cause serious injury.
When the engine has cooled, place a thick
towel over the radiator cap, slowly rotate
the cap counterclockwise to the detent.
This procedure allows any residual pres-
sure to escape. When the hissing sound
has stopped, press down on the cap while
turning counterclockwise and remove it.
cC
Hard water or salt water is harmful to the
engine parts. You may use distilled water,
if you can’t get soft water.
1. Place the machine on a level place, and
hold it in an upright position.
2. Remove:
9Radiator cap
3. Check:
9Coolant level a
Coolant level low Add coolant.
1Radiator
EC353011
COOLANT REPLACEMENT
w
Do not remove the radiator cap when the
engine is hot.
1C3-9-32-3A 5/1/06 9:01 AM Page 18

3-26
FRONT FORK INSPECTION
INSP
ADJ
3. Adjust:
9Drive chain slack
EC36C000
FRONT FORK INSPECTION
1. Inspect:
9Front fork smooth action
Operate the front brake and stroke the
front fork.
Unsmooth action/oil leakage Repair or
replace.
Drive chain slack adjustment steps:
9Loosen the axle nut 1and locknuts 2.
9Adjust chain slack by turning the
adjusters 3.
To tighten Turn adjuster 3 3
counter-
clockwise.
To loosen Turn adjuster 3 3
clockwise
and push wheel forward.
9Turn each adjuster exactly the same amount
to maintain correct axle alignment. (There are
marks aon each side of chain puller align-
ment.)
NOTE:
Turn the adjuster so that the chain is in line
with the sprocket, as viewed from the rear.
cC
Too small chain slack will overload the
engine and other vital parts; keep the
slack within the specified limits.
9Tighten the axle nut while pushing down the
drive chain.
9Tighten the locknuts.
Axle nut:
125 Nm (12.5 m•kg, 90 ft•lb)
Locknut:
19 Nm (1.9 m•kg, 13 ft•lb)
1C3-9-32-3B 4/29/06 11:37 AM Page 16

3-40
IGNITION TIMING CHECK
INSP
ADJ
EC372012
IGNITION TIMING CHECK
1. Remove:
9Fuel tank
Refer to “SEAT, FUEL TANK AND SIDE
COVERS” section in the CHAPTER 4.
9Spark plug
9Crankcase cover (left)
2. Attach:
9Dial gauge 1
9Spark plug hole dial stand 2
3. Rotate the magneto rotor 1until the
piston reaches top dead center (TDC).
When this happens, the needle on the dial
gauge will stop and reverse directions even
though the rotor is being turned in the same
direction.
4. Set the dial gauge to zero at TDC.
5. From TDC, rotate the rotor clockwise
until the dial gauge indicates that the
piston is at a specified distance from TDC.
6. Check:
9Ignition timing
Punch mark aon rotor should be aligned
with punch mark bon stator.
Not aligned Adjust.
Dial gauge:
YU-3097/90890-01252
Spark plug hole dial stand:
YU-1256
Ignition timing (B.T.D.C.):
0.48 mm (0.019 in)
1C3-9-32-3B 4/29/06 11:37 AM Page 44

4-5
ENGRADIATOR
EC456000
HANDLING NOTE
w
Do not remove the radiator cap when the
engine and radiator are hot. Scalding hot
fluid and steam may be blown out under
pressure, which could cause serious in-
jury.
When the engine has cooled, open the ra-
diator cap by the following procedure:
Place a thick rag, like a towel, over the radi-
ator cap, slowly rotate the cap counter-
clockwise to the detent. This procedure al-
lows any residual pressure to escape.
When the hissing sound has stopped,
press down on the cap while turning coun-
terclockwise and remove it.
EC454000
INSPECTION
EC444100
Radiator
1. Inspect:
9Radiator core 1
Obstruction Blow out with compressed air
through rear of the radiator.
Bent fin Repair/replace.
1C3-9-32-4A 4/6/06 2:07 PM Page 10

4-43
ENG
KICK AXLE, SHIFT SHAFT AND PRIMARY DRIVE
GEAR
4. Hook:
9Torsion spring 1
NOTE:
Turn the torsion spring clockwise and hook into
the proper hole ain the crankcase.
EC4C5402
Kick idle gear
1. Install:
9Kick idle gear 1
9Plain washer 2
9Circlip 3
NOTE:
Apply the transmission oil on the kick idle gear
inner circumference.
EC4C5503
Primary drive gear
1. Install:
9Spacer 1
9Primary drive gear 2
9Bolt 3
NOTE:
Install the primary drive gear with its depressed
side toward you.
2. Install:
9Primary driven gear
Refer to “CLUTCH AND PRIMARY DRI-
VEN GEAR” section.
3. Tighten:
9Bolt (primary drive gear) 1
NOTE:
Place an aluminum plate abetween the teeth of
the primary drive gear 2and driven gear 3.
4. Install:
9Dowel pin 1
9Gasket [crankcase cover (right)] 2
48 Nm (4.8 m•kg, 35 ft•lb)
1C3-9-32-4C 4/6/06 2:12 PM Page 14

4-44
ENG
KICK AXLE, SHIFT SHAFT AND PRIMARY DRIVE
GEAR
5. Install:
9Crankcase cover (right) 1
NOTE:
Mesh the governor gear 2, and impeller shaft
gear 3with primary drive gear 4.
6. Install:
9Bolt [crankcase cover (right)] 1
NOTE:
Tighten the bolts in stage, using a crisscross
pattern.
7. Install:
9Kick starter 1
9Plain washer 2
9Bolt (kick starter) 3
NOTE:
Install the kick starter closest to but not contact-
ing the pillar tube 4.
8. Install:
9Shift pedal 1
9Bolt (shift pedal) 2
NOTE:
Align the upper line aof the shift pedal with the
center bof the crankcase projection and rotate
the shift pedal counterclockwise until it first
engages. Then install the shift pedal.
12 Nm (1.2 m•kg, 8.7 ft•lb)
10 Nm (1.0 m•kg, 7.2 ft•lb)
10 Nm (1.0 m•kg, 7.2 ft•lb)
1C3-9-32-4C 4/6/06 2:12 PM Page 16

4-53
ENGCDI MAGNETO
EC4L3000
REMOVAL POINTS
EC4L3102
Rotor
1. Remove:
9Nut (rotor) 1
9Plain washer 2
Use the rotor holding tool 3.
2. Remove:
9Rotor 1
Use the flywheel puller 2.
NOTE:
When installing the flywheel puller, turn it coun-
terclockwise.
EC4L4000
INSPECTION
EC4L4101
CDI magneto
1. Inspect:
9Rotor inner surface a
9Stator outer surface b
Damage Inspect the crankshaft runout
and crankshaft bearing.
If necessary, replace CDI magneto and/or
stator.
EC4L4200
Woodruff key
1. Inspect:
9Woodruff key 1
Damage Replace.
EC4L5000
ASSEMBLY AND INSTALLATION
EC4L5172
CDI magneto
1. Install:
9Stator 1
9Screw (stator) 2
NOTE:
Temporarily tighten the screw (stator) at this
point.
Rotor holding tool:
YU-1235/90890-01235
Flywheel puller:
YM-1189/90890-01189
1C3-9-32-4C 4/6/06 2:13 PM Page 34

4-62
ENGCRANKCASE AND CRANKSHAFT
EC4N3212
Crankcase
1. Remove:
9Crankcase (right) 1
Use the crankcase separating tool 2.
NOTE:
9Make appropriate bolts 3as shown available
by yourself and attach the tool with them.
9Fully tighten the tool holding bolts, but make
sure the tool body is parallel with the case. If
necessary, one screw may be backed out
slightly to level tool body.
9As pressure is applied, alternately tap on the
engine mounting boss and transmission shafts.
cC
Use soft hammer to tap on the case half.
Tap only on reinforced portions of case. Do
not tap on gasket mating surface. Work
slowly and carefully. Make sure the case
halves separate evenly. If one end “hangs
up”, take pressure off the push screw, re-
align, and start over. If the cases do not
separate, check for a remaining case bolt
or fitting. Do not force.
Rotor puller:
YU-1362-A/90890-01362
EC4N3000
REMOVAL POINTS
Segment
1. Remove:
9Bolt (segment) 1
9Segment 2
NOTE:
Turn the segment counterclockwise until it stops
and loosen the bolt.
cC
If the segment gets an impact, it may be
damaged. Take care not to give an impact
to the segment when removing the bolt.
1C3-9-32-4D 5/1/06 10:41 AM Page 14

8. Install:
9Segment 1
9Bolt (segment) 2
NOTE:
9When installing the segment onto the shift cam
3, align the punch mark awith the dowel pin
b.
9Turn the segment clockwise until it stops and
tighten the bolt.
cC
If the segment gets an impact, it may be
damaged. Take care not to give an impact
to the segment when tightening the bolt.
9. Remove:
9Sealant
Forced out on the cylinder mating surface.
10. Apply:
9Engine oil
To the crank pin, bearing, oil delivery hole
and connecting rod big end washer.
11. Check:
9Crankshaft and transmission operation
Unsmooth operation Repair.
NOTE:
If the crankshaft will not turn smoothly, make an
adjustment by gently tapping its right end with a
soft hammer.
4-68
ENGCRANKCASE AND CRANKSHAFT
30 Nm (3.0 m•kg, 22 ft•lb)
1C3-9-32-4D 5/1/06 10:41 AM Page 26

6-4
ELECIGNITION SYSTEM
EC626003
IGNITION COIL INSPECTION
1. Inspect:
9Primary coil resistance
Out of specification Replace.
2. Inspect:
9Secondary coil resistance
Out of specification Replace.
NOTE:
9Remove the spark plug cap by turning it coun-
terclockwise and inspect.
9Install the spark plug cap by turning it clock-
wise until it is tight.
Tester (+) leadYellow lead 1
Tester (–) lead
Black lead 2
Tester (+) leadSpark plug lead 1
Tester (–) lead
Yellow lead 2
Primary coil Tester selector
resistance position
0.24~0.36Ωat
Ω× 1
20°C (68°F)
Secondary coil Tester selector
resistance position
5.7~8.5kΩat
kΩ× 1
20°C (68°F)
1C3-9-32-6 4/6/06 5:32 PM Page 10