engine YAMAHA YZ125LC 2010 Repair Manual

7-2
ENGINE
ADJUSTING THE PILOT JET
The richness of air-fuel mixture with
the throttle fully closed to 1/2 open
can be set by changing the pilot jet
"1". It is changed when adjustment
cannot be made by the pilot air screw
alone.
ADJUSTING THE JET NEEDLE
GROOVE POSITION
Should the engine be hard to run
smoothly at intermediate speeds, the
jet needle "1" must be adjusted. If the
mixture is too rich or too lean at inter-
mediate speed operation, irregular
engine operation and poor accelera-
tion will result. Whether or not the
richness of the mixture is proper is
hard to be determined by means of
the spark plug and therefore, it should
be judged from your feeling of actual
engine operation.
1. Too rich at intermediate speeds
• Rough engine operation is felt
and the engine will not pick up
speed smoothly.
In this case, step up the jet needle
clip by one groove or 0.5 groove
and move down the needle to
lean out the mixture.
2. Too lean at intermediate speeds
• The engine breathes hard and will
not pick up speed quickly.
In this case, step down the jet
needle clip by one groove or 0.5
groove and move up the needle to
enrich the mixture.ADJUSTING THE JET NEEDLE
(For USA and CDN)
On the carburetors used in the
YZ125, the main nozzle is a non dis-
assembly type, so it can not be re-
placed. Therefore, carburetor setting
requires the change of the jet needle.
1. The jet needle setting parts, hav-
ing the same taper angle, are
available in different straight por-
tion diameters and in different ta-
per starting positions.
In the case of the same number of clip
position, changing from 6BFY42-74
to 6BFY43-74 has the same effect as
a rising of 0.5-clip position. And in the
case of the same number of clip posi-
tion, changing from 6BFY42-74 to
6BFY44-74 has the same effect as a
rising of 1-clip position.
A. Difference in straight portion
dia.
B. Difference in clip position
a. Reference needle
b. 0.5 richer
c. 1 richer
ADJUSTING THE JET NEEDLE
(For EUROPE, AUS, NZ, and ZA)
On the carburetors used in the
YZ125, the main nozzle is a non dis-
assembly type, so it can not be re-
placed. Therefore, carburetor setting
requires the change of the jet needle.
1. The jet needle setting parts, hav-
ing the same taper angle, are
available in different straight por-
tion diameters and in different ta-
per starting positions.In the case of the same number of clip
position, changing from 6BFY43-74
to 6BFY42-74 has the same effect as
a lowering of 0.5-clip position. And in
the case of the same number of clip
position, changing from 6BFY43-74
to 6BFY44-74 has the same effect as
a rising of 0.5-clip position.
A. Difference in straight portion
dia.
B. Difference in clip position
a. Reference needle
b. 0.5 richer
c. 0.5 leaner
RELATIONSHIP WITH THROTTLE
OPENING
The flow of the fuel through the car-
buretor main system is controlled by
the main jet and then, it is further reg-
ulated by the area between the main
nozzle and the jet needle. On the re-
lationship between the fuel flow and
the throttle opening, the fuel flow re-
lates to the straight portion of the jet
needle at full closed–1/8 throttle, to
the 1st tapered portion at 1/4 throttle,
to the second tapered portion at 1/2
throttle, to the third tapered portion at
3/4 throttle and to the fourth tapered
portion at full open.
Therefore, the fuel flow is balanced at
each stage of throttle opening by a
combination of the jet needle diame-
ter and clip position. Standard pilot jet#40
*#45
*Except for USA and CDN
Standard clip
positionNo.3 groove
Standard jet
needle6BFY42-74
Standard jet
needle6BFY43-74
6BFY42-73
6BFY42-74
6BFY42-75
6BFY42-74
6BFY43-74
6BFY44-74
6BFY43-73
6BFY43-74
6BFY43-75
6BFY44-74
6BFY43-74
6BFY42-74
7

7-3
ENGINE

(For USA and CDN)
(For EUROPE, AUS, NZ and ZA)
A. Lean (larger diameter)
B. Rich (smaller diameter)
C. 1st taper
D. 2nd taper
E. 3rd taper
F. 4th taper
1. Full closed
2. 1/4 throttle
3. 1/2 throttle
4. 3/4 throttle
5. Full open
a. Main nozzleCARBURETOR SETTING PARTS
6BFY42-74-3
6BFY42-74-2
6BFY42-75-3
6BFY43-74-3
6BFY43-74-2
6BFY43-75-3
Main jet
"1"SizePart number
(-14143-)
Rich #470 137-94
#460 137-92
#450 137-90
#440 137-88
** (STD) #430 137-86
#420 137-84
* (STD) #410 137-82
Lean #400 137-80
Pilot jet
"2"SizePart number
(-14142-)
Rich #50 4KM-50
#47.5 4KM-47
** (STD) #45 4KM-45
#42.5 4KM-42
* (STD) #40 4KM-40
#37.5 4KM-37
#35 4KM-35
#32.5 4KM-32
Lean #30 4KM-30
Throttle
valve "3"SizePart number
(-14112-)
Rich
(STD) 4.0 1C3-40
Lean 4.25 1C3-42
* For USA and CDN
** Except for USA and CDN
Jet nee-
dle "4"SizePart
number
(-14116-)
Rich 6BFY44-72 284-K2
6BFY44-73 284-K3
6BFY44-74 284-K4
6BFY44-75 284-K5
Lean 6BFY44-76 284-K6
Rich 6BFY43-72 284-J2
6BFY43-73 284-J3
** (STD) 6BFY43-74 284-J4
6BFY43-75 284-J5
Lean 6BFY43-76 284-J6
Rich 6BFY42-72 284-H2
6BFY42-73 284-H3
* (STD) 6BFY42-74 284-H4
6BFY42-75 284-H5
Lean 6BFY42-76 284-H6
* For USA and CDN
** Except for USA and CDN

7-4
ENGINE
ROAD CONDITION AND EXAMPLES OF CARBURETOR SETTING
A. For USA and CDN
B. Except for USA and CDN
SPECIFICATIONS OF JET NEEDLE (For USA and CDN)
SPECIFICATIONS OF JET NEEDLE (For EUROPE, AUS, NZ, and ZA)
EXAMPLES OF CARBURETOR SETTING DEPENDING ON SYMPTOMGeneral condition Sandy condition
Under 10°C
(50°F)15–25°C (59–
77°F)Over 30°C
(86°F)Under 10°C
(50°F)15–25°C (59–
77°F)Over 30°C
(86°F
(Winter) (Spring, Au-
tumn)(Summer) (Winter) (Spring, Au-
tumn)(Summer)
Main jet A #420 #410 #410 #440 #430 #430
B #440 #430 #420 #460 #450 #440
Jet needle A 6BFY43-74-3 6BFY42-74-3 6BFY42-74-3 6BFY43-74-4 6BFY42-74-4 6BFY43-74-3
B 6BFY44-74-3 6BFY43-74-3 6BFY44-74-26BFY43-74-4 6BFY44-74-3 6BFY43-74-3
Pilot jet A #42.5 #40 #40 #42.5 #40 #40
B #47.5 #45 #42.5 #47.5 #45 #42.5
Pilot air screw 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4
Diameter of straight portion
ø2.72 mm
(0.1071 in)ø2.73 mm
(0.1075 in)ø2.74 mm
(0.1079 in)ø2.75 mm
(0.1083 in)ø2.76 mm
(0.1087 in)
Rich
1 richer6BFY44-72-3 6BFY44-73-3 6BFY44-74-3 6BFY44-75-3 6BFY44-76-3
6BFY42-72-4 6BFY42-73-4 6BFY42-74-4 6BFY42-75-4 6BFY42-76-4
0.5 richer 6BFY43-72-3 6BFY43-73-3 6BFY43-74-3 6BFY43-75-3 6BFY43-76-3
STD 6BFY42-72-3 6BFY42-73-3 6BFY42-74-3 6BFY42-75-3 6BFY42-76-3
0.5 leaner 6BFY43-72-2 6BFY43-73-2 6BFY43-74-2 6BFY43-75-2 6BFY43-76-2
1 leaner6BFY44-72-1 6BFY44-73-1 6BFY44-74-1 6BFY44-75-1 6BFY44-76-1
Lean 6BFY42-72-2 6BFY42-73-2 6BFY42-74-2 6BFY42-75-2 6BFY42-76-2
Diameter of straight portion
ø2.72 mm
(0.1071 in)ø2.73 mm
(0.1075 in)ø2.74 mm
(0.1079 in)ø2.75 mm
(0.1083 in)ø2.76 mm
(0.1087 in)
Rich 1 richer 6BFY43-72-4 6BFY43-73-4 6BFY43-74-4 6BFY43-75-4 6BFY43-76-4
0.5 richer6BFY44-72-3 6BFY44-73-3 6BFY44-74-3 6BFY44-75-3 6BFY44-76-3
6BFY42-72-4 6BFY42-73-4 6BFY42-74-4 6BFY42-75-4 6BFY42-76-4
STD 6BFY43-72-3 6BFY43-73-3 6BFY43-74-3 6BFY43-75-3 6BFY43-76-3
0.5 leaner6BFY44-72-2 6BFY44-73-2 6BFY44-74-2 6BFY44-75-2 6BFY44-76-2
6BFY42-72-3 6BFY42-73-3 6BFY42-74-3 6BFY42-75-3 6BFY42-76-3
Lean 1 leaner 6BFY43-72-2 6BFY43-73-2 6BFY43-74-2 6BFY43-75-2 6BFY43-76-2
Symptom Setting Checking
At full throttle
Stall at high speeds
*Hard breathing
Shearing noise
Whitish spark plug
↓
Lean mixtureIncrease main jet calibration no. (Gradual-
ly)Discoloration of spark plug→If tan color, it
is in good condition.
If cannot be corrected:
Clogged float valve seat
Clogged fuel hose
Clogged fuel cock

7-5
ENGINE
This should be taken simply for an example. It is necessary to set the carburetor while checking the operating conditions
of the engine and discoloration of spark plugs. Normally, carburetor setting is made by means of the main jet, jet needle
clip position (including one with 0.5 difference), pilot jet and pilot air screw. If the result of setting is still unsatisfactory, it is
advisable to change the diameter of the straight portion the jet needle.
At full throttle
Stop of speed pick-up
Slow speed pick-up
Slow response
Sooty spark plug
↓
Rich mixtureDecrease main jet calibration no. (Gradual-
ly)
*In case of racing slight enrichment of mix-
ture reduces engine trouble.Discoloration of spark plug→If tan color, it
is in good condition.
If not effect:
Clogged air filter
Fuel overflow from carburetor
Clogged main air passage or clogged fil-
ter
Lean mixture Lower jet needle clip position. (1 groove
down)
Clip position indicates the position of jet
needle groove, to which the clip is fitted.
The position is numbered from the top.
If a change in the clip position (1 groove) is
effective, try another jet needle that pro-
vides a difference of 0.5 in the clip position. Rich mixture Raise jet needle clip position. (1 groove up)
1/4–3/4 throttle
*Hard breathing
Lack of speedLower jet needle clip position. (1 groove
down)
1/4–1/2 throttle
Slow speed pick-up
White smoke
Poor accelerationRaise jet needle clip position. (1 groove up)
0–1/4 throttle
*Hard breathing
Speed downUse jet needle having a smaller diameter. Number of turns-back→Correct properly
Overflow from carburetor
0–1/4 throttle
Poor acceleration
White smokeUse jet needle with a larger diameter.
Unstable at low speeds
Pinking noiseLower jet needle clip position.
(1 groove down)
Turn in pilot air screw.
Poor response at extremely low
speedReduce pilot jet calibration No.
Turn out pilot air screw.
If not effect, reverse the above procedures.Dragging brake
Overflow from carburetor
Poor response in the range of
low to intermediate speedsRaise jet needle clip position.
If no effect, reverse the above procedures.
Poor response when throttle is
opened quicklyCheck overall settings.
Use main jet having lower calibration no.
Raise jet needle clip position. (1 groove up)
If no effect, reverse the above procedures.Check air filter for fouling.
Poor engine operation Turn in pilot air screw. Check throttle valve operation.
* In case of hard breathing, check the air vent hose for clogging.Symptom Setting Checking
Groove 1
Groove 2
Groove 3
Groove 4
Groove 5Clip
Jet needle
Leaner
(Standard)
Richer

7-6
CHASSIS
CHANGE OF THE HEAT RANGE
OF SPARK PLUGS
Judging from the discoloration of
spark plugs, if they are found improp-
er, it can be corrected by the following
two methods; changing carburetor
settings and changing the heat range
of spark plug.
• In principle, it is advisable to first
use spark plugs of standard heat
range, and judging from the discol-
oration of spark plugs, adjust carbu-
retor settings.
• If the calibration No. of the main jet
must be changed by ±30, it is advis-
able to change the heat range of
spark plugs and newly select the
proper main jet.
• When checking the discoloration of
spark plugs, be sure to stop the en-
gine immediately after a run and
check.
• Avoid racing.
• When changing the heat range of
spark plugs, never attempt to
change it more than ±1 rank.
• When using a spark plug other than
standard, check its heat range
against the standard and check that
it is a resistance type.
• Note that even if the discoloration
seems proper, it may slightly vary
with the spark plug maker and oil in
use.
CHASSIS
SELECTION OF THE SECONDARY
REDUCTION RATIO (SPROCKET) ondary gear reduction ratio>
• It is generally said that the second-
ary gear ratio should be reduced for
a longer straight portion of a speed
course and should be increased for
a course with many corners. Actual-
ly, however, as the speed depends
on the ground condition of the day
of the race, be sure to run through
the circuit to set the machine suit-
able for the entire course.
• In actuality, it is very difficult to
achieve settings suitable for the en-
tire course and some settings may
be sacrificed. Thus, the settings
should be matched to the portion of
the course that has the greatest ef-
fect on the race result. In such a
case, run through the entire course
while making notes of lap times to
find the best balance; then, deter-
mine the secondary reduction ratio.
• If a course has a long straight por-
tion where a machine can run at
maximum speed, the machine is
generally set such that it can devel-
op its maximum revolutions toward
the end of the straight line, with care
taken to avoid the engine over-rev-
ving.
Riding technique varies from rider to
rider and the performance of a ma-
chine also vary from machine to ma-
chine. Therefore, do not imitate other
rider's settings from the beginning but
choose your own setting according to
the level of your riding technique.
DRIVE AND REAR WHEEL
SPROCKETS SETTING PARTSTIRE PRESSURE
Tire pressure should be adjust to suit
the road surface condition of the cir-
cuit.
• Under a rainy, muddy, sandy, or
slippery condition, the tire pressure
should be lower for a larger area of
contact with the road surface.
• Under a stony or hard road condi-
tion, the tire pressure should be
higher to prevent a flat tire.
FRONT FORK SETTING
The front fork setting should be made
depending on the rider's feeling of an
actual run and the circuit conditions.
The front fork setting includes the fol-
lowing three factors:
1. Setting of air spring characteris-
tics
• Change the fork oil amount.
2. Setting of spring preload
• Change the spring.
3. Setting of damping force
• Change the compression damp-
ing.
• Change the rebound damping.
The spring acts on the load and
the damping force acts on the
cushion travel speed.
CHANGE IN AMOUNT AND
CHARACTERISTICS OF FORK OIL
Damping characteristic near the final
stroke can be changed by changing
the fork oil amount. Standard spark
plugBR9EVX/NGK
(resistance
type)
Secondary reduction ratio =
Number of rear wheel sprocket
teeth/Number of drive sprocket
teeth
Standard second-
ary reduction ratio48/13 (3.692)
Part name Size Part number
Drive
sprocket
"1"
(STD) 13T 9383B-13218
Rear wheel
sprocket
"2"
47T 1C3-25447-00
(STD) 48T 1C3-25448-00
49T 1C3-25449-00
50T 1C3-25450-00
51T 1C3-25451-00
52T 1C3-25452-00
Standard tire pressure:
100 kPa (1.0 kgf/cm2,
15 psi)
Extent of adjustment:
60–80 kPa (0.6–0.8 kgf/
cm
2, 9.0–12 psi)
Extent of adjustment:
100–120 kPa (1.0–1.2
kgf/cm
2, 15–18 psi)

7-7
CHASSIS
Adjust the oil amount in 5 cm3 (0.2
Imp oz, 0.2 US oz) increments or
decrements. Too small oil amount
causes the front fork to produce a
noise at full rebound or the rider to
feel some pressure on his hands
or body. Alternatively, too large oil
amount will cause the air spring
characteristics to have a tendency
to be stiffer with the consequent
deteriorated performance and
characteristics. Therefore, adjust
the front fork within the specified
range.
A. Air spring characteristics in
relation to oil amount change
B. Load
C. Stroke
1. Max. oil amount
2. Standard oil amount
3. Min. oil amount
SETTING OF SPRING AFTER
REPLACEMENT
As the front fork setting can be easily
affected by rear suspension, take
care so that the machine front and
rear are balanced (in position, etc.)
when setting the front fork.
1. Use of soft spring
• Change the rebound damping.
Turn out one or two clicks.
• Change the compression damp-
ing.
Turn in one or two clicks.
Generally a soft spring gives a soft
riding feeling. Rebound damping
tends to become stronger and the
front fork may sink deeply over a se-
ries of gaps.
2. Use of stiff spring
• Change the rebound damping.
Turn in one or two clicks.
• Change the compression damp-
ing.
Turn out one or two clicks.
Generally a stiff spring gives a stiff
riding feeling. Rebound damping
tends to become weaker, resulting in
lack of a sense of contact with the
road surface or in a vibrating handle-
bar.
FRONT FORK SETTING PARTS
• Front fork spring "1"
The I.D. mark (slits) "a" is proved on
the end of the spring.
REAR SUSPENSION SETTING
The rear suspension setting should
be made depending on the rider's
feeling of an actual run and the circuit
conditions.
The rear suspension setting includes
the following two factors:
1. Setting of spring preload
• Change the set length of the
spring.
• Change the spring.
2. Setting of damping force
• Change the rebound damping.
• Change the compression damp-
ing.
CHOOSING SET LENGTH
1. Place a stand or block under the
engine to put the rear wheel
above the floor, and measure the
length "a" between the rear wheel
axle center and the rear fender
holding bolt.
2. Remove the stand or block from
the engine and with a rider astride
the seat, measure the sunken
length "b" between the rear wheel
axle center and the rear fender
holding bolt.
3. Loosen the locknut "1" and make
adjustment by turning the spring
adjuster "2" to achieve the stan-
dard figure from the subtraction of
the length "b" from the length "a".
• If the machine is new and after it is
broken in, the same set length of
the spring may change because of
the initial fatigue, etc. of the spring.
Therefore, be sure to make reeval-
uation.
• If the standard figure cannot be
achieved by adjusting the spring
adjuster and changing the spring Standard oil amount:
333 cm
3 (11.72 Imp oz,
11.26 US oz)
*335 cm
3 (11.79 Imp oz,
11.33 US oz)
Extent of adjustment:
300–375 cm
3 (10.6–13.2
Imp oz, 10.1–12.7 US
oz)
* For EUROPE
TY
PESPRIN
G
RATESPRING
PART NUM-
BER (-23141-)I.D.
MA
RK
(slit
s)
SO
FT0.398 1C3-A1 |
0.408 1C3-B1 ||
ST
D0.418 1C3-P0 —
STI
FF0.428 1C3-D1 ||||
0.438 1C3-E1 |||||
0.449 1C3-F1 |-|
0.459 1C3-G1 |-||
0.469 1C3-H1 |-|||
0.479 1C3-J1 |-||||
Standard figure:
90–100 mm (3.5–3.9 in)