engine YAMAHA YZ426F 2001 Notices Demploi (in French)
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2001, Model line: YZ426F, Model: YAMAHA YZ426F 2001Pages: 626, PDF Size: 47.57 MB
Page 6 of 626

IMPORTANT NOTICE
THIS MACHINE IS DESIGNED STRICTLY
FOR COMPETITION USE, ONLY ON A
CLOSED COURSE. It is illegal for this
machine to be operated on any public street,
road, or highway. Off-road use on public lands
may also be illegal. Please check local regula-
tions before riding.
1. THIS MACHINE IS TO BE OPERATED
BY AN EXPERIENCED RIDER ONLY.
Do not attempt to operate this
machine at maximum power until you
are totally familiar with its character-
istics.
2. THIS MACHINE IS DESIGNED TO BE
RIDDEN BY THE OPERATOR ONLY.
Do not carry passengers on this
machine.
3. ALWAYS WEAR PROTECTIVE
APPAREL.
When operating this machine, always
wear an approved helmet with gog-
gles or a face shield. Also wear heavy
boots, gloves, and protective cloth-
ing. Always wear proper fitting cloth-
ing that will not be caught in any of
the moving parts or controls of the
machine.
4. ALWAYS MAINTAIN YOUR MACHINE
IN PROPER WORKING ORDER.
For safety and reliability, the machine
must be properly maintained. Always
perform the pre-operation checks
indicated in this manual. Correcting a
mechanical problem before you ride
may prevent an accident.
5. GASOLINE IS HIGHLY FLAMMABLE.
Always turn off the engine while refu-
eling. Take care to not spill any gaso-
line on the engine or exhaust system.
Never refuel in the vicinity of an open
flame, or while smoking.
SAFETY INFORMATION
Page 8 of 626

6. GASOLINE CAN CAUSE INJURY.
If you should swallow some gasoline,
inhale excess gasoline vapors, or
allow any gasoline to get into your
eyes, contact a doctor immediately. If
any gasoline spills onto your skin or
clothing, immediately wash skin areas
with soap and water, and change your
clothes.
7. ONLY OPERATE THE MACHINE IN AN
AREA WITH ADEQUATE VENTILA-
TION.
Never start the engine or let it run for
any length of time in an enclosed area.
Exhaust fumes are poisonous. These
fumes contain carbon monoxide,
which by itself is odorless and color-
less. Carbon monoxide is a dangerous
gas which can cause unconscious-
ness or can be lethal.
8. PARK THE MACHINE CAREFULLY;
TURN OFF THE ENGINE.
Always turn off the engine if you are
going to leave the machine. Do not
park the machine on a slope or soft
ground as it may fall over.
9. THE ENGINE EXHAUST PIPE, MUF-
FLER, AND OIL TANK WILL BE VERY
HOT AFTER THE ENGINE HAS BEEN
RUN.
Be careful not to touch them or to
allow any clothing item to contact
them during inspection or repair.
10. PROPERLY SECURE THE MACHINE
BEFORE TRANSPORTING IT.
When transporting the machine in
another vehicle, always be sure it is
properly secured and in an upright
position and that the fuel cock is in
the “OFF” position. Otherwise, fuel
may leak out of the carburetor or fuel
tank.
Page 12 of 626

EC080000
HOW TO USE
THIS MANUAL
EC081000
PARTICULARLY IMPORTANT
INFORMATION
The Safety Alert Symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS
INVOLVED!
Failure to follow WARNING instructions could
result in severe injury or death to the machine
operator, a bystander, or a person inspecting
or repairing the machine.
A CAUTION indicates special precautions that
must be taken to avoid damage to the
machine.
NOTE:
A NOTE provides key information to make pro-
cedures easier or clearer.
WARNING
CAUTION:
EC082000
FINDING THE REQUIRED PAGE
1. This manual consists of seven chapters;
“General Information”, “Specifications”,
“Regular inspection and adjustments”,
“Engine”, “Chassis”, “Electrical” and
“Tuning”.
2. The table of contents is at the beginning
of the manual. Look over the general lay-
out of the book before finding then
required chapter and item.
Bend the book at its edge, as shown, to
find the required fore edge symbol mark
and go to a page for required item and
description.
Page 16 of 626

ILLUSTRATED SYMBOLS
(Refer to the illustration)
Illustrated symbols
1
to
7
are designed as
thumb tabs to indicate the chapter’s number
and content.
1
General information
2
Specifications
3
Regular inspection and adjustments
4
Engine
5
Chassis
6
Electrical
7
Tuning
Illustrated symbols
8
to
D
are used to identify
the specifications appearing in the text.
8
With engine mounted
9
Special tool
0
Filling fluid
A
Lubricant
B
Tightening
C
Specified value, Service limit
D
Resistance (
W
), Voltage (V), Electric current (A)
Illustrated symbols
E
to
H
in the exploded
diagrams indicate grade of lubricant and loca-
tion of lubrication point.
E
Apply engine oil
F
Apply molybdenum disulfide oil
G
Apply lightweight lithium-soap base grease
H
Apply molybdenum disulfide grease
Illustrated symbols
I
to
J in the exploded
diagrams indicate where to apply a locking
agent and where to install new parts.
IApply locking agent (LOCTITE®)
JUse new one 12
34
56
78
90
AB
CD
EF
GH
IJ
GEN
INFOSPEC
INSP
ADJENG
CHAS–+ELEC
TUN
T R..
EM
BM
New
Page 18 of 626

EC090010
INDEX
GENERAL
INFORMATION
SPECIFICATIONS
REGULAR
INSPECTION AND
ADJUSTMENTS
ENGINE
CHASSIS
ELECTRICAL
TUNING
Page 20 of 626

EC0A0000
CONTENTS
CHAPTER 1
GENERAL INFORMATION
DESCRIPTION
.......................................... 1-1
MACHINE IDENTIFICATION
.................... 1-2
IMPORTANT INFORMATION
................... 1-3
CHECKING OF CONNECTION
................ 1-6
SPECIAL TOOLS
..................................... 1-7
CONTROL FUNCTIONS
......................... 1-10
FUEL
....................................................... 1-13
STARTING AND BREAK-IN
................... 1-14
TORQUE-CHECK POINTS
..................... 1-18
CLEANING AND STORAGE
.................. 1-19
CHAPTER 2
SPECIFICATIONS
GENERAL SPECIFICATIONS
.................. 2-1
MAINTENANCE SPECIFICATIONS
......... 2-4
GENERAL TORQUE
SPECIFICATIONS
.................................. 2-18
DEFINITION OF UNITS
.......................... 2-18
LUBRICATION DIAGRAMS
................... 2-19
CABLE ROUTING DIAGRAM
................ 2-21
CHAPTER 3
REGULAR INSPECTION AND
ADJUSTMENTS
MAINTENANCE INTERVALS
.................. 3-1
PRE-OPERATION INSPECTION AND
MAINTENANCE
........................................ 3-4
ENGINE
..................................................... 3-5
CHASSIS
................................................ 3-24
ELECTRICAL
.......................................... 3-45
Page 22 of 626

CHAPTER 4
ENGINE
SEAT, FUEL TANK AND
SIDE COVERS
.......................................... 4-1
EXHAUST PIPE AND SILENCER
............ 4-2
RADIATOR
............................................... 4-4
CARBURETOR
......................................... 4-7
CAMSHAFTS
.......................................... 4-19
CYLINDER HEAD
................................... 4-26
VALVES AND VALVE SPRINGS
........... 4-30
CYLINDER AND PISTON
....................... 4-39
CLUTCH
.................................................. 4-45
OIL FILTER, WATER PUMP AND
CRANKCASE COVER (RIGHT)
............. 4-52
BALANCER
............................................ 4-59
OIL PUMP
............................................... 4-62
KICK AXLE AND SHIFT SHAFT
............ 4-66
CDI MAGNETO
....................................... 4-73
ENGINE REMOVAL
................................ 4-77
CRANKCASE AND CRANKSHAFT
....... 4-82
TRANSMISSION, SHIFT CAM AND
SHIFT FORK
........................................... 4-91
CHAPTER 5
CHASSIS
FRONT WHEEL AND REAR WHEEL
...... 5-1
FRONT BRAKE AND REAR BRAKE
.... 5-10
FRONT FORK
......................................... 5-27
HANDLEBAR
.......................................... 5-40
STEERING
.............................................. 5-45
SWINGARM
............................................ 5-50
REAR SHOCK ABSORBER
................... 5-57
Page 24 of 626

CHAPTER 6
ELECTRICAL
ELECTRICAL COMPONENTS AND
WIRING DIAGRAM
................................... 6-1
MAP-CONTROLLED CDI UNIT
................ 6-2
IGNITION SYSTEM
................................... 6-3
TPS (THROTTLE POSITION SENSOR)
SYSTEM
.................................................... 6-7
CHAPTER 7
TUNING
ENGINE
..................................................... 7-1
CHASSIS
................................................ 7-10
Page 26 of 626

GEN
INFO
1 - 1
DESCRIPTION
EC100000
GENERAL INFORMATION
EC110000
DESCRIPTION
1
Clutch lever
2
Decompression lever
3
Front brake lever
4
Throttle grip
5
Radiator cap
6
Fuel tank cap
7
Oil filler plug/dipstick
8
“ENGINE STOP” button
9
Kick starter
0
Fuel tank
A
Radiator
B
Coolant drain bolt
C
Rear brake pedal
D
Valve joint
E
Fuel cock
F
Cold starter knob
G
Hot starter knob (red)
H
Drive chain
I
Air cleaner
J
Shift pedal
K
Front fork
NOTE:
l
The machine you have purchased may differ
slightly from those shown in the following.
l
Designs and specifications are subject to
change without notice.
1
Page 27 of 626

GEN
INFODESCRIPTION
FAHRZEUGBESCHREIBUNG
ALLGEMEINE ANGABEN
FAHRZEUGBESCHREIBUNG
1Kupplungshebel
2Dekompressionshebel
3Handbremshebel
4Gasdrehgriff
5Kühlerverschlußdeckel
6Kraftstoffankverschluß
7Motoröl-Einfüllschraubverschluß/Tauchstab
8Motorstoppschalter “ENGINE STOP”
9Kickstarter
0Kraftstofftank
AKühler
BKühlmittel-Ablaßschraube
CFußbremshebel
DAuslaufschutzventil
EKraftstoffhahn
FKaltstarterknopf
GHeißstarterknopf (rot)
HAntriebskette
ILuftfilter
JSchalthebel
KTeleskopgabel
HINWEIS:
lLeichte Modell-Abweichungen möglich.
lÄnderungen an Design und technischen Daten
jederzeit vorbehalten.
RENSEIGNEMENTS
GENERAUX
DESCRIPTION
1Levier d’embrayage
2Levier de décompression
3Levier de frein avant
4Poignée d’accélérateur
5Bouchon de radiateur
6Bouchon de réservoir à essence
7Bouchon d’orifice de remplissage et jauge d’huile
8Bouton du coupe-circuit de sécurité “ENGINE STOP”
9Démarreur au pied
0Réservoir de carburant
ARadiateur
BBoulon de vidange du liquide de refroidissement
CPédale de frein arrière
DJoint de robinet
ERobinet à essence
FBouton de démarrage à froid
GBouton de démarrage à chaud (rouge)
HChaîne de transmission
IFiltre à air
JPédale de sélecteur
KFourche avant
N.B.:
lVotre machine diffère peut-être partiellement de
celles montrées sur ces photos.
lLa conception et les caractéristiques peuvent
êtres changées sans préavis.
1 - 1
1