bolt pattern YAMAHA YZ85 2004 Betriebsanleitungen (in German)
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2004, Model line: YZ85, Model: YAMAHA YZ85 2004Pages: 506, PDF-Größe: 12.91 MB
Page 260 of 506
4 - 32
ENG
7. Install:
Pressure plate 1
NOTE:
Align the punch mark a on the pressure plate
with the punch mark b on the clutch boss.
5PA40920
8. Install:
Clutch spring 1
Bolt (clutch spring) 2
NOTE:
Tighten the bolts (clutch spring) in stage, using
a crisscross pattern.
5PA40930
T R..6 Nm (0.6 m · kg, 4.3 ft · lb)
9. Install:
Dowel pin 1
Gasket (clutch cover) 2
5PA40940
10. Install:
Clutch cover 1
Bolt (clutch cover) 2
NOTE:
Tighten the bolts in stage, using a crisscross
pattern.
5PA40950
T R..10 Nm (1.0 m · kg, 7.2 ft · lb)
CLUTCH AND PRIMARY DRIVEN GEAR
Page 276 of 506
4 - 40
ENG
6. Install:
Right crankcase cover 1
NOTE:
Mesh the impeller shaft gear 2 with primary
drive gear 3.
5PA41200
7. Install:
Bolt (right crankcase cover) 1
Copper washer (oil drain bolt) 2
Oil drain bolt 3
Copper washer (coolant drain bolt)
4
Coolant drain bolt 5
NOTE:
Tighten the bolts in stage, using a crisscross
pattern.
5PA41210
T R..10 Nm (1.0 m · kg, 7.2 ft · lb)
T R..10 Nm (1.0 m · kg, 7.2 ft · lb)
T R..10 Nm (1.0 m · kg, 7.2 ft · lb)
8. Install:
Kickstarter crank 1
Washer 2
Bolt (kickstarter crank) 3
NOTE:
Install the kickstarter crank closest to but not con-
tacting the pillar tube 4 and exhaust pipe 5.
5PA41220
T R..10 Nm (1.0 m · kg, 7.2 ft · lb)
9. Install:
Shift pedal 1
Bolt (shift pedal) 2
NOTE:
Install the shift pedal with the bottom of the
pedal outer diameter a as close to the center
of the engine mounting bolt 3 as possible.
5PA41230
T R..10 Nm (1.0 m · kg, 7.2 ft · lb)
KICK SHAFT, SHIFT SHAFT AND PRIMARY DRIVE GEAR
Page 300 of 506
4 - 52
ENG
EC4M5000
ASSEMBLY AND INSTALLATION
Engine installation
1. Install:
Engine 1
Install the engine from right side.
Pivot shaft 2
Engine mounting bolt (front) 3
Engine mounting bolt (lower) 4
NOTE:
Apply the molybdenum disulfide grease on the
pivot shaft.
5PA41550
T R..63 Nm (6.3 m · kg, 45 ft · lb)
T R..69 Nm (6.9 m · kg, 50 ft · lb)
T R..69 Nm (6.9 m · kg, 50 ft · lb)
Drive sprocket
1. Install:
Drive sprocket 1
Drive chain 2
NOTE:
Install the drive sprocket together with the
drive chain.
5PA41560
2. Install:
Lock washer 1
Nut (drive sprocket) 2
NOTE:
Tighten the nut while applying the rear brake.
3. Bend the lock washer tab to lock the nut.
5PA41570
T R..60 Nm (6.0 m · kg, 43 ft · lb)
4. Install:
Gasket (left crankcase cover)
Left crankcase cover 1
Screw (left crankcase cover) 2
NOTE:
Tighten the screws in stage, using a crisscross
pattern.
5PA41580
T R..5 Nm (0.5 m · kg, 3.6 ft · lb)
ENGINE REMOVAL
Page 312 of 506
4 - 58
ENG
4. Install:
Dowel pin 1
Right crankcase 2
To left crankcase 3.
NOTE:
Turn the shift cam 4 to the position shown in
the figure so that it does not contact the
crankcase when installing the crankcase.
Fit the right crankcase onto the left crank-
case. Tap lightly on the case with soft ham-
mer.
When installing the crankcase, the connect-
ing rod should be positioned at TDC (top
dead center).
5PA41760
5PA41770
5. Install:
Clamp 1
Screw (crankcase) 2
NOTE:
Tighten the crankcase tightening screws in
stage, using a crisscross pattern.
5PA41780
T R..8 Nm (0.8 m · kg, 5.8 ft · lb)
6. Install:
Crankcase oil seal holder 1
Bolt (crankcase oil seal holder) 2
7. Remove:
Sealant
Forced out on the cylinder mating surface.
8. Apply:
Engine oil
To the crank pin, bearing, oil delivery hole
and connecting rod end washer.
9. Check:
Crankshaft and transmission operation
Unsmooth operation → Repair.
5PAR0010
T R..20 Nm (2.0 m · kg, 14 ft · lb)
CRANKCASE AND CRANKSHAFT
Page 338 of 506
5 - 7
CHAS
2. Install:
Brake disc 1
Bolt (brake disc) 2
NOTE:
Tighten the bolts (brake disc) in stage, using a
crisscross pattern.
5PA50160
T R..12 Nm (1.2 m · kg, 8.7 ft · lb)
3. Install:
Rear wheel sprocket 1
Bolt (rear wheel sprocket) 2
Washer (rear wheel sprocket) 3
Nut (rear wheel sprocket) 4
NOTE:
Tighten the nuts (rear wheel sprocket) in
stage, using a crisscross pattern.5PA50170
T R..42 Nm (4.2 m · kg, 30 ft · lb)
4. Install:
Collar 1
NOTE:
Apply the lithium soap base grease on the oil
seal lip.
5PA50180
5. Install:
Wheel
NOTE:
Install the brake disc 1 between the brake
pads 2 correctly.
5PA50190
6. Install:
Drive chain 1
NOTE:
Push the wheel 2 forward and install the drive
chain.
5PA50200
FRONT WHEEL AND REAR WHEEL