ABS YAMAHA YZ85 2014 Owners Manual

TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS..............................................1-1
SAFETY INFORMATION ...................2-1
DESCRIPTION ...................................3-1
Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................4-1
Handlebar switch ............................4-1
Clutch lever .....................................4-1
Shift pedal .......................................4-1
Brake lever ......................................4-2
Brake pedal .....................................4-2
Fuel tank cap ...................................4-3
Fuel ..................................................4-3
Fuel tank breather hose...................4-5
Fuel cock .........................................4-5
Starter (choke) knob ........................4-6
Kickstarter .......................................4-6
Seat .................................................4-7
Adjusting the front fork ....................4-7
Front fork bleeding ..........................4-9
Adjusting the shock absorber assembly ......................................4-9
Removable sidestand ....................4-12 FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold engine .......................................... 6-1
Starting a warm engine................... 6-1
Shifting............................................ 6-2
Engine break-in............................... 6-3
Parking ............................................ 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 7-1
Periodic maintenance and lubrication chart .......................... 7-2
Checking the spark plug................. 7-8
Transmission oil .............................. 7-9
Coolant ......................................... 7-10
Cleaning the air filter element ....... 7-12
Adjusting the carburetor ............... 7-14
Adjusting the engine idling speed......................................... 7-14
Adjusting the throttle grip free play ............................................ 7-15
Tires .............................................. 7-15
Spoke wheels ............................... 7-17
Adjusting the clutch lever free play ............................................ 7-18
Checking the brake lever free play ............................................ 7-19 Checking the shift pedal ............... 7-19
Checking the front and rear brake
pads ........................................... 7-20
Checking the brake fluid level ....... 7-20
Changing the brake fluid ............... 7-22
Drive chain slack ........................... 7-22
Cleaning and lubricating the drive chain .......................................... 7-23
Checking and lubricating the cables ........................................ 7-24
Checking and lubricating the
throttle grip and cable ............... 7-24
Checking and lubricating the brake and clutch levers ............. 7-24
Checking and lubricating the brake pedal ................................ 7-25
Lubricating the rear suspension.... 7-25
Lubricating the swingarm pivots ... 7-26
Checking the front fork ................. 7-26
Checking the steering ................... 7-27
Checking the wheel bearings ........ 7-27
Supporting the motorcycle ........... 7-28
Front wheel ................................... 7-28
Rear wheel .................................... 7-29
Troubleshooting ............................ 7-31
Troubleshooting charts ................. 7-32
MOTORCYCLE CARE AND
STORAGE .......................................... 8-1
Matte color caution ......................... 8-1
Care................................................. 8-1
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DESCRIPTION
3-1
3
EAU10411
Left view1. Radiator cap (page 7-10)
2. Fuel cock (page 4-5)
3. Shock absorber assembly spring preload adjusting nut (page 4-9)
4. Air filter element (page 7-12)
5. Seat (page 4-7)
6. Shift pedal (page 4-1)
7. Throttle stop screw (page 7-14)
8. Starter (choke) knob (page 4-6)U1SN82E0.book Page 1 Friday, June 7, 2013 3:51 PM

DESCRIPTION
3-2
3
EAU10421
Right view1. Shock absorber assembly compression damping force adjusting
screw (page 4-9)
2. Kickstarter (page 4-6)
3. Front fork rebound damping force adjusting screw (page 4-7)
4. Bleed screw (page 4-9)
5. Front fork compression damping force adjusting screw (page 4-7)
6. Spark plug cap (page 7-8)
7. Transmission oil filler cap (page 7-9)
8. Coolant drain bolt (page 7-11) 9. Brake pedal (page 4-2)
10.Transmission oil drain bolt (page 7-9)
11.Shock absorber assembly rebound damping force adjusting screw
(page 4-9)
U1SN82E0.book Page 2 Friday, June 7, 2013 3:51 PM

INSTRUMENT AND CONTROL FUNCTIONS
4-9
4
EAU51651
Front fork bleedin g
WARNING
EWA10201
Always blee d b oth fork le gs, other-
wise poor han dlin g an d loss of sta-
b ility may result.When riding in extremely rough condi-
tions, the air temperature and pressure
in the front fork will rise. This will in-
crease the spring preload and harden
the front suspension. If this occurs,
bleed the front fork as follows.
1. Lift the front wheel off the ground according to the procedure on
page 7-28.TIPWhen bleeding the front fork, there
should be no weight on the front end of
the vehicle.2. Remove the bleed screws and al-low all of the air to escape from
each fork leg. 3. Install the bleed screws.
4. Lower the front wheel so that it is
on the ground, install the remov-
able sidestand, and then rest the
motorcycle on it.
EAU41335
Adjustin g the shock a bsor ber
assem blyThis shock absorber assembly is
equipped with a spring preload adjust-
ing nut, a rebound damping force ad-
justing screw and a compression
damping force adjusting screw.NOTICE
ECA10102
To avoi d d amag ing the mechanism,
d o not attempt to turn beyon d the
maximum or minimum settin gs.Sprin g preloa d
Adjust the spring preload as follows. 1. Loosen the locknut.
2. To increase the spring preload and thereby harden the suspen-
sion, turn the adjusting nut in di-
rection (a). To decrease the spring
preload and thereby soften the
suspension, turn the adjusting nut
in direction (b).
1. Bleed screw
U1SN82E0.book Page 9 Friday, June 7, 2013 3:51 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
7-5
7
√ √
21 *Brakes Adjust lever position and pedal height.
Lubricate pivot points.
Check brake disk surface.
Check fluid level and for leakage.
Tighten brake disk bolts, caliper bolts, master cylinder
bolts and union bolts. √
Replace brake pads. √
Replace brake fluid. Every year√
22 *Front fork
Replace oil seals. Replace fork oil.
Clean dust seal and lubricate with lithium-soap-based
grease.Adjust if necessary.
Check operation and for oil leakage.
√
√√√
NO. ITEM ROUTINE
After
break-in Every
race Every
third race Every
fifth race As
required
√
√
√
23 *Shock absorber assem-
bly Check operation and adjust.
Tighten if necessary.
Lubricate with
lithium-soap-based grease
. √(After
washing the
motorcycle or riding in the rain)
U1SN82E0.book Page 5 Friday, June 7, 2013 3:51 PM

MOTORCYCLE CARE AND STORAGE
8-2
8d
eter gent resi due usin g plenty
of water, as it is harmful to plas-
tic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d using cloths or
spon ges which have been in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel ( gasoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
 Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepa ge an d
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, an d switches),
b reather hoses an d vents.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain or near the sea
Since sea salt is extremely corrosive,
carry out the following steps after each
ride in the rain or near the sea.
1. Clean the motorcycle with cold water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. 4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11132
Contaminants on the brakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the brakes or tires.
 If necessary, clean the brake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before ri din g at hi gher
speed s, test the motorcycle’s
b rakin g performance an d cor-
nerin g b ehavior.
U1SN82E0.book Page 2 Friday, June 7, 2013 3:51 PM

SPECIFICATIONS
9-2
9
5th:1.130 (26/23)
6th: 1.000 (25/25)
Chassis:Frame type:Semi double cradle
Caster angle: YZ85 26.30 °
YZ85E 26.30 °
YZ85LW 26.90 °
YZ85LWE 26.90 °
Trail:
YZ85 88 mm (3.5 in)
YZ85E 88 mm (3.5 in)
YZ85LW 105 mm (4.2 in)
YZ85LWE 105 mm (4.2 in)Front tire:Type:With tube
Size:
YZ85 70/100-17 40M
YZ85E 70/100-17 40M
YZ85LW 70/100-19 42M
YZ85LWE 70/100-19 42M
Manufacturer/model: DUNLOP/MX51FRear tire:Type:
With tube Size:
YZ85 90/100-14 49M
YZ85E 90/100-14 49M
YZ85LW 90/100-16 52M
YZ85LWE 90/100-16 52M
Manufacturer/model: DUNLOP/MX51
Tire air pressure (measure d on col d
tires):
Front:
100 kPa (1.00 kgf/cm², 15 psi)
Rear:
100 kPa (1.00 kgf/cm², 15 psi)
Front wheel:Wheel type:Spoke wheel
Rim size:
YZ85 17x1.40
YZ85E 17x1.40
YZ85LW 19x1.40
YZ85LWE 19x1.40Rear wheel:Wheel type:Spoke wheel
Rim size:
YZ85 14x1.60
YZ85E 14x1.60
YZ85LW 16x1.85
YZ85LWE 16x1.85Front brake:Type:
Single disc brake
Operation:
Right hand operation Specified brake fluid:
DOT 4
Rear brake:Type:
Single disc brake
Operation: Right foot operation
Specified brake fluid: DOT 4Front suspension:Type:Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
275.0 mm (10.83 in)Rear suspension:Type:Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: YZ85 282.0 mm (11.10 in)
YZ85E 282.0 mm (11.10 in)
YZ85LW 287.0 mm (11.30 in)
YZ85LWE 287.0 mm (11.30 in)Electrical system:Ignition system:
CDI
U1SN82E0.book Page 2 Friday, June 7, 2013 3:51 PM

INDEXAAir filter element, cleaning .................... 7-12BBrake and clutch levers, checking and lubricating ........................................... 7-24
Brake fluid, changing ............................ 7-22
Brake fluid level, checking .................... 7-20
Brake lever .............................................. 4-2
Brake lever free play, checking............. 7-19
Brake pedal............................................. 4-2
Brake pedal, checking and lubricating ........................................... 7-25CCables, checking and lubricating ......... 7-24
Carburetor, adjusting ............................ 7-14
Care ........................................................ 8-1
Clutch lever ............................................. 4-1
Clutch lever free play, adjusting ........... 7-18
Coolant ................................................. 7-10DDrive chain, cleaning and lubricating .... 7-23
Drive chain slack................................... 7-22EEngine break-in....................................... 6-3
Engine idling speed .............................. 7-14
Engine, starting a warm .......................... 6-1
Engine stop button ................................. 4-1FFront and rear brake pads, checking.... 7-20
Front fork, adjusting................................ 4-7
Front fork, bleeding ................................ 4-9
Front fork, checking .............................. 7-26
Fuel ......................................................... 4-3
Fuel cock ................................................ 4-5 Fuel tank breather hose.......................... 4-5
Fuel tank cap .......................................... 4-3
HHandlebar switch ................................... 4-1IIdentification numbers .......................... 10-1KKickstarter .............................................. 4-6LLabels, location ...................................... 1-1MMatte color, caution ............................... 8-1
Model label ........................................... 10-1PParking ................................................... 6-4
Part locations ......................................... 3-1
Periodic maintenance and lubrication
chart ..................................................... 7-2RRear suspension, lubricating ................ 7-25SSafety information .................................. 2-1
Seat ........................................................ 4-7
Shifting ................................................... 6-2
Shift pedal .............................................. 4-1
Shift pedal, checking ............................ 7-19
Shock absorber assembly, adjusting ..... 4-9
Sidestand ............................................. 4-12
Spark plug, checking.............................. 7-8
Specifications ......................................... 9-1
Starter (choke) knob ............................... 4-6
Starting and warming up a cold engine .................................................. 6-1
Steering, checking................................ 7-27 Storage ...................................................8-3
Supporting the motorcycle ...................7-28
Swingarm pivots, lubricating ................7-26
TThrottle grip and cable, checking and
lubricating ...........................................7-24
Throttle grip free play, adjusting ...........7-15
Tires ......................................................7-15
Transmission oil ......................................7-9
Troubleshooting ....................................7-31
Troubleshooting charts .........................7-32VVehicle identification number ................10-1WWheel bearings, checking .....................7-27
Wheel (front) ..........................................7-28
Wheel (rear) ...........................................7-29
Wheels ..................................................7-17
U1SN82E0.book Page 1 Friday, June 7, 2013 3:51 PM