steering YAMAHA YZ85 2022 Owners Manual

Table of contents
Location of important la bels ............1-1
Safety information ............................2-1
Description ........................................3-1
Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments ................3-3
Instrument an d control functions ....4-1
Handlebar switch ............................4-1
Clutch lever .....................................4-1
Shift pedal .......................................4-2
Brake lever ......................................4-2
Brake pedal .....................................4-3
Fuel tank cap ...................................4-3
Fuel ..................................................4-3
Fuel tank breather hose...................4-6
Fuel cock .........................................4-6
Starter (choke) knob ........................4-7
Kickstarter .......................................4-7
Seat .................................................4-7
Adjusting the front fork ....................4-8
Front fork bleeding ........................4-10
Adjusting the shock absorber assembly ....................................4-11
Removable sidestand ....................4-14
YPVS system .................................4-14 For your safety – pre-operation
checks
............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Engine break-in............................... 6-1
Starting and warming up a cold engine .......................................... 6-2
Starting a warm engine................... 6-3
Shifting............................................ 6-3
Parking ............................................ 6-4
Perio dic maintenance an d
a d justment ........................................ 7-1
Periodic maintenance and lubrication chart .......................... 7-2
Checking the spark plug................. 7-7
Transmission oil .............................. 7-8
Coolant ........................................... 7-9
Cleaning the air filter element ....... 7-11
Adjusting the carburetor ............... 7-13
Adjusting the engine idling speed......................................... 7-13
Adjusting the throttle grip free play ............................................ 7-13
Tires .............................................. 7-14
Spoke wheels ............................... 7-16
Adjusting the clutch lever free play ............................................ 7-16
Checking the brake lever free play ............................................ 7-17 Checking the shift pedal ............... 7-18
Checking the front and rear brake
pads ........................................... 7-18
Checking the brake fluid level ....... 7-19
Changing the brake fluid ............... 7-20
Drive chain slack ........................... 7-20
Cleaning and lubricating the drive chain .......................................... 7-22
Checking and lubricating the cables ........................................ 7-22
Checking and lubricating the
throttle grip and cable ............... 7-23
Checking and lubricating the brake and clutch levers ............. 7-23
Checking and lubricating the brake pedal ................................ 7-24
Lubricating the rear suspension.... 7-24
Lubricating the swingarm pivots ... 7-24
Checking the front fork ................. 7-25
Checking the steering ................... 7-25
Checking the wheel bearings ........ 7-26
Supporting the motorcycle ........... 7-26
Front wheel ................................... 7-26
Rear wheel .................................... 7-27
Troubleshooting ............................ 7-29
Troubleshooting chart ................... 7-30
Motorcycle care an d stora ge .......... 8-1
Matte color caution ......................... 8-1
Care................................................. 8-1
Storage............................................ 8-3
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Safety information
2-4
2products or having other modifications
performed to your vehicle that change
any of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or
death. You are responsible for injuries
related to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
 Never install accessories that
would impair the performance of
your motorcycle. Carefully inspect
the accessory before using it to
make sure that it does not in any
way reduce ground clearance or
cornering clearance, limit suspen-
sion travel, steering travel or con-
trol operation.
• Accessories fitted to the han- dlebar or the front fork area can
create instability due to improp-
er weight distribution. If acces-
sories are added to the
handlebar or front fork area,
they must be as lightweight as
possible and should be kept to
a minimum. • Bulky or large accessories may
seriously affect the stability of
the motorcycle. Wind may at-
tempt to lift the motorcycle, or
the motorcycle may become
unstable in cross winds.
• Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the
freedom of movement of the
operator and may limit control
ability, therefore, such accesso-
ries are not recommended.
 Use caution when adding electri-
cal accessories. If electrical ac-
cessories exceed the capacity of
the motorcycle’s electrical sys-
tem, an electric failure could re-
sult, which could cause a
dangerous loss of lights or engine
power.
Aftermarket Tires an d Rims
The tires and rims that came with your
motorcycle were designed to match
the performance capabilities and to
provide the best combination of han-
dling, braking, and comfort. Other tires, rims, sizes, and combinations
may not be appropriate. Refer to page
7-14 for tire specifications and more in-
formation on replacing your tires.
Transportin
g the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.  Remove all loose items from the
motorcycle.
 Check that the fuel cock (if
equipped) is in the “OFF” position
and that there are no fuel leaks.
 Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
 Shift the transmission in gear (for
models with a manual transmis-
sion).
 Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or
parts that could break). Choose
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For your safety – pre-operation checks
5-3
5
Steering • Check that the handlebar can be turned smoothly and has no excessive play. 7-25
Front fork an d rear shock a b-
sor ber assem bly • Check that they operate smoothly and ther
e is no oil leakage. 4-8, 4-10, 4-11, 7-25
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.
• Check all cotter pins for damage and correct installment.
• Tighten or replace if necessary. —
Movin g parts an d cab les • Check the control cables for damage.
• Check that the control cables move smoothly.
• Check that the control cables are not caught when the handlebars are turned or
when the front forks travel up and down.
• Lubricate moving parts and cables if necessary. 7-22, 7-23, 7-24, 7-24
Exhaust system • Check that the exhaust pipe and muffler are tightly mounted and have no cracks.
• Check for leakage.
—
En gine stop switch • Check operation. 4-1
I g nition system • Check that all leads and cables are properly connected. 7-7
ITEM CHECKS PAGE
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Periodic maintenance an d a djustment
7-25
7
EAU23273
Checkin g the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any d amage is foun d or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
EAU23285
Checkin g the steerin gWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the ground. (See page 7-26.)
WARNING! To avoi d injury, se-
curely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
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Consumer information
10-1
10
EAU26366
Id entification num bersRecord the vehicle identification num-
ber and the engine serial number in the
spaces provided below for assistance
when ordering spare parts from a
Yamaha dealer or for reference in case the vehicle is stolen.
VEHICLE IDENTIFICATION NUMBER:
ENGINE SERIAL NUMBER:
EAU26401
Vehicle i dentification num ber
The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.TIPThe vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.
EAU26442
En gine serial num ber
The engine serial number is stamped
into the crankcase.
1. Vehicle identification number
1
1. Engine serial number
1 1
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11-1
11
Index
AAir filter element, cleaning .................... 7-11BBrake and clutch levers, checking
and lubricating ................................... 7-23
Brake fluid, changing............................ 7-20
Brake fluid level, checking.................... 7-19
Brake lever.............................................. 4-2
Brake lever free play, checking ............ 7-17
Brake pedal ............................................ 4-3
Brake pedal, checking and lubricating........................................... 7-24CCables, checking and lubricating ......... 7-22
Carburetor, adjusting............................ 7-13
Care ........................................................ 8-1
Clutch lever............................................. 4-1
Clutch lever free play, adjusting ........... 7-16
Coolant ................................................... 7-9DDrive chain, cleaning and lubricating ... 7-22
Drive chain slack .................................. 7-20EEngine break-in ...................................... 6-1
Engine idling speed .............................. 7-13
Engine overheating ............................... 7-31
Engine serial number ............................ 10-1
Engine, starting a warm.......................... 6-3
Engine stop switch ................................. 4-1FFront and rear brake pads, checking ... 7-18
Front fork, adjusting ............................... 4-8
Front fork, bleeding .............................. 4-10
Front fork, checking ............................. 7-25 Fuel ........................................................ 4-3
Fuel cock................................................ 4-6
Fuel tank breather hose ......................... 4-6
Fuel tank cap.......................................... 4-3
HHandlebar switch ................................... 4-1IIdentification numbers ......................... 10-1KKickstarter .............................................. 4-7LLabels, location ...................................... 1-1MMatte color, caution ............................... 8-1PParking ................................................... 6-4
Part locations ......................................... 3-1
Periodic maintenance and lubrication
chart ..................................................... 7-2RRear suspension, lubricating................ 7-24SSafety defects, reporting (For CANADA customers) ......................... 10-2
Safety information .................................. 2-1
Seat ........................................................ 4-7
Shifting ................................................... 6-3
Shift pedal .............................................. 4-2
Shift pedal, checking ........................... 7-18
Shock absorber assembly, adjusting ... 4-11
Sidestand ............................................. 4-14
Spark plug, checking ............................. 7-7
Specifications......................................... 9-1
Starter (choke) knob............................... 4-7 Starting and warming up a cold
engine ................................................... 6-2
Steering, checking ................................ 7-25
Storage ................................................... 8-3
Supporting the motorcycle ................... 7-26
Swingarm pivots, lubricating ................ 7-24
TThrottle grip and cable, checking and lubricating ........................................... 7-23
Throttle grip free play, adjusting ........... 7-13
Tires ...................................................... 7-14
Transmission oil ...................................... 7-8
Troubleshooting .................................... 7-29
Troubleshooting chart........................... 7-30VVehicle identification number ............... 10-1WWheel bearings, checking .................... 7-26
Wheel (front).......................................... 7-26
Wheel (rear)........................................... 7-27
Wheels .................................................. 7-16YYPVS system ........................................ 4-14
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EAU53774
WARNING
ALWAYS
:
• use proper riding techniques to avoid
vehicle overturns on hills and rough
terrain and in turns.

seriously affect handling and control.
Improper motorcycle use can result in SEVERE INJURY or DEATH.ALWAYS USE
AN APPROVED HELMET AND
PROTECTIVE GEAR NEVER USE
ON PAVED ROADS NEVER CARRY
PASSENGERS
NEVER
operate:


conditions.

another vehicle.

balance and steering and increase risk
of losing control.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.\
PRINTED IN JAPAN
2021.09-1.0× 1 CR (E)
UB4B83E0.book Page 1 Thursday, September 9, 2021 8:47 AM