lock YAMAHA YZF-R1 2011 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2011, Model line: YZF-R1, Model: YAMAHA YZF-R1 2011Pages: 112, PDF Size: 3.57 MB
Page 78 of 112
PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6
TIPIf the specified clutch lever free play
cannot be obtained as described
above, proceed as follows.1. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable.
2. Loosen the locknut at the crank-
case.
3. To increase the clutch lever free
play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free play,
turn the adjusting nut in direction
(b).4. Tighten the locknut.
EAU37913
Checking the brake lever free
play There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14211
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
1. Locknut
2. Clutch lever free play adjusting nut (crank-
case)
1
2
(a)(b)
1. No brake lever free play
1
U14BE2E0.book Page 22 Friday, June 18, 2010 8:47 AM
Page 81 of 112
PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
Be careful that water does not en-
ter the brake fluid reservoir when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU22731
Changing the brake fluid Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the master cylinders and
calipers as well as the brake hoses re-
placed at the intervals listed below or
whenever they are damaged or leak-
ing.
Oil seals: Replace every two
years.
Brake hoses: Replace every four
years.
EAU22760
Drive chain slack The drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU22773
To check the drive chain slack
1. Place the motorcycle on the side-
stand.TIPWhen checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.2. Shift the transmission into the neu-
tral position.
3. Move the rear wheel by pushing
the motorcycle to locate the tight-
est portion of the drive chain, and
then measure the drive chain slack
as shown.Drive chain slack:
25.0–35.0 mm (0.98–1.38 in)
U14BE2E0.book Page 25 Friday, June 18, 2010 8:47 AM
Page 82 of 112
PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
64. If the drive chain slack is incorrect,
adjust it as follows.
EAU34316
To adjust the drive chain slack
1. Loosen the axle nut and the lock-
nut on each side of the swingarm.
2. To tighten the drive chain, turn the
drive chain slack adjusting bolt on
each side of the swingarm in direc-
tion (a). To loosen the drive chain,
turn the adjusting bolt on each side
of the swingarm in direction (b),
and then push the rear wheel for-
ward. NOTICE: Improper drive
chain slack will overload the en-
gine as well as other vital parts
of the motorcycle and can leadto chain slippage or breakage.
To prevent this from occurring,
keep the drive chain slack with-
in the specified limits.
[ECA10571]
TIPUsing the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.3. Tighten the axle nut, then the lock-
nuts to their specified torques.
1. Drive chain slack
1
1. Axle nut
2. Drive chain puller
3. Drive chain slack adjusting bolt
4. Locknut
5. Alignment marks
(b) (a)
5
12 34
Tightening torques:
Axle nut:
150 Nm (15 m·kgf, 108 ft·lbf)
Locknut:
16 Nm (1.6 m·kgf, 12 ft·lbf)
U14BE2E0.book Page 26 Friday, June 18, 2010 8:47 AM
Page 89 of 112
PERIODIC MAINTENANCE AND ADJUSTMENT
6-33
6
EAU47311
Replacing the fuses The main fuse, the fuel injection system
fuse, and the fuse boxes, which contain
the fuses for the individual circuits, are
located under the rider seat. (See page
3-25.)
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended toavoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
1. Main fuse
2. Fuse box
3. Fuel injection system spare fuse
4. Fuel injection system fuse
3
4
12
1. Ignition fuse
2. Signaling system fuse
3. Electronic throttle valve fuse
4. Backup fuse (for clock and immobilizer sys-
tem)
5. Right radiator fan fuse
6. Left radiator fan fuse
7. Spare fuse
8. Steering damper fuse
9. Turn signal light fuse
10.Headlight fuse
3
4
2
1
5
6
7
8 9 107
Specified fuses:
Main fuse:
50.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
7.5 A
Ignition fuse:
15.0 A
Radiator fan fuse:
15.0 A × 2
Turn signal light fuse:
7.5 A
Steering damper fuse:
7.5 A
Fuel injection system fuse:
15.0 A
Backup fuse:
7.5 A
Electronic throttle valve fuse:
7.5 A
U14BE2E0.book Page 33 Friday, June 18, 2010 8:47 AM
Page 90 of 112
PERIODIC MAINTENANCE AND ADJUSTMENT
6-34
6
EAU39012
Replacing a headlight bulb This model is equipped with quartz bulb
headlights. If a headlight bulb burns
out, replace it as follows.NOTICE
ECA10650
Take care not to damage the follow-
ing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
1. Remove the headlight bulb cover
by turning it counterclockwise.
2. Disconnect the headlight coupler.3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.1. Do not touch the glass part of the bulb.
1. Headlight bulb cover
1
1. Headlight coupler
1. Headlight bulb
2. Headlight bulb holder
1
12
U14BE2E0.book Page 34 Friday, June 18, 2010 8:47 AM
Page 91 of 112
PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
6 5. Connect the headlight coupler.
6. Install the headlight bulb cover by
turning it clockwise.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24181
Tail/brake light This model is equipped with an LED-
type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU24204
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11191]
1. Screw
1
U14BE2E0.book Page 35 Friday, June 18, 2010 8:47 AM
Page 96 of 112
PERIODIC MAINTENANCE AND ADJUSTMENT
6-40
6
EAU25080
Rear wheel
EAU25314
To remove the rear wheel
WARNING
EWA10821
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.1. Loosen the axle nut.
2. Lift the rear wheel off the ground
according to the procedure on
page 6-37.
3. Remove the axle nut.4. Fully loosen the locknut on each
side of the swingarm.
5. Turn the drive chain slack adjust-
ing bolts fully in direction (a) and
push the wheel forward.
6. Remove the drive chain from the
rear sprocket.
TIP
If the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
The drive chain cannot be disas-
sembled.
7. While supporting the brake caliper
bracket, pull the wheel axle out,
and then remove the wheel.
NOTICE: Do not apply the brake
after the wheel has been re-
moved together with the brake
disc, otherwise the brake pads
will be forced shut.
[ECA11071]EAU25663
To install the rear wheel
1. Install the wheel and the brake cal-
iper bracket by inserting the wheel
axle from the left-hand side.TIP
Be sure to insert the retainer on the
brake caliper bracket into the slot
in the swingarm.
Make sure that there is enough
space between the brake pads be-
fore installing the wheel.
1. Axle nut
2. Brake caliper bracket
3. Brake caliper
4. Locknut
5. Drive chain slack adjusting bolt12
3
5
4(a)
1. Wheel axle
1
U14BE2E0.book Page 40 Friday, June 18, 2010 8:47 AM
Page 97 of 112
PERIODIC MAINTENANCE AND ADJUSTMENT
6-41
6 2. Install the drive chain onto the rear
sprocket.
3. Install the axle nut, and then lower
the rear wheel so that it is on the
ground, and then put the sidestand
down.
4. Adjust the drive chain slack. (See
page 6-25.)
5. Tighten the axle nut, then the lock-
nuts to their specified torques.
EAU25871
Troubleshooting Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15141
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from waterheaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
1. Retainer
2. SlotTightening torques:
Axle nut:
150 Nm (15 m·kgf, 108 ft·lbf)
Locknut:
16 Nm (1.6 m·kgf, 12 ft·lbf)
2
1
U14BE2E0.book Page 41 Friday, June 18, 2010 8:47 AM
Page 99 of 112
PERIODIC MAINTENANCE AND ADJUSTMENT
6-43
6 Engine overheating
WARNING
EWAT1040
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U14BE2E0.book Page 43 Friday, June 18, 2010 8:47 AM
Page 109 of 112
INDEX
AAir filter element.................................... 6-17
Anti-theft alarm (optional) ..................... 3-18
Auxiliary light bulb, replacing ................ 6-36BBattery .................................................. 6-31
Brake and clutch levers, checking and
lubricating ........................................... 6-29
Brake and shift pedals, checking and
lubricating ........................................... 6-28
Brake fluid, changing ............................ 6-25
Brake fluid level, checking .................... 6-24
Brake lever ........................................... 3-21
Brake lever free play, checking ............ 6-22
Brake light switches .............................. 6-23
Brake pedal .......................................... 3-21CCables, checking and lubricating .......... 6-27
Care ........................................................ 7-1
Catalytic converter ................................ 3-24
Clutch lever........................................... 3-20
Clutch lever free play, adjusting ........... 6-21
Coolant ................................................. 6-14
Coolant temperature warning light.......... 3-5
Cowlings and panels, removing and
installing ............................................... 6-8DDimmer switch ...................................... 3-19
D-mode (drive mode).............................. 3-1
Drive chain, cleaning and lubricating .... 6-27
Drive chain slack .................................. 6-25EEngine break-in ...................................... 5-3
Engine idling speed, checking .............. 6-18Engine oil and oil filter cartridge ............ 6-12
Engine stop switch ................................ 3-19
Engine trouble warning light .................... 3-8
FFront and rear brake pads, checking .... 6-23
Front fork, adjusting .............................. 3-28
Front fork, checking...............................6-30
Fuel ....................................................... 3-22
Fuel consumption, tips for reducing ........ 5-3
Fuel level warning light............................ 3-5
Fuel tank breather/overflow hose .......... 3-24
Fuel tank cap......................................... 3-22
Fuses, replacing .................................... 6-33HHandlebar switches ............................... 3-18
Hazard switch........................................ 3-19
Headlight bulb, replacing....................... 6-34
Helmet holder ........................................ 3-26
High beam indicator light......................... 3-5
Horn switch ........................................... 3-19IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-33
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-8
Indicator lights and warning lights ........... 3-4LLicense plate light bulb, replacing ......... 6-36
Luggage strap holders .......................... 3-32MMain switch/steering lock ........................ 3-3
Maintenance and lubrication, periodic..... 6-4
Maintenance, emission control system ... 6-3
Matte color, caution .................................7-1Model label ............................................. 9-1
Multi-function meter unit ......................... 3-9
NNeutral indicator light .............................. 3-5OOil level warning light .............................. 3-5PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-19RRear view mirrors.................................. 3-28
Rider footrest position, adjusting .......... 3-27SSafety information ................................... 1-1
Seats..................................................... 3-25
Shifting .................................................... 5-2
Shift pedal ............................................. 3-20
Shift timing indicator light ........................ 3-8
Shock absorber assembly, adjusting .... 3-30
Sidestand .............................................. 3-33
Sidestand, checking and lubricating ..... 6-29
Spark plugs, checking........................... 6-11
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-19
Steering, checking ................................ 6-31
Steering damper warning light ................ 3-8
Storage ................................................... 7-4
Storage compartment ........................... 3-27
Supporting the motorcycle .................... 6-37
Swingarm pivots, lubricating ................. 6-30TTail/brake light ...................................... 6-35
U14BE2E0.book Page 1 Friday, June 18, 2010 8:47 AM