engine YAMAHA YZF-R1 2019 Workshop Manual

Periodic maintenance and adjustment7-39
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Engine overheating
WARNING
EWAT1041

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the capwhile turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily
used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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Motorcycle care and storage
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78
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12 operating the vehicle.
[EWA20650]
5. Treat rubber, vinyl, and unpainted
plastic parts with a suitable care
product.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces using a non-abrasive wax or use a detail
spray for motorcycles.
8. When finished cleaning, start the engine and let it idle for several
minutes to help dry any remaining
moisture.
9. If the headlight lens has fogged up, start the engine and turn on the
headlight to help remove the mois-
ture.
10. Let the vehicle dry completely be- fore storing or covering it.NOTICE
ECA26320

Do not apply wax to rubber or
unpainted plastic parts.

Do not use abrasive polishing
compounds as they will wear
away the paint.

Apply sprays and wax sparing-ly. Wipe off excess afterwards.
WARNING
EWA20660
Contaminants left on the brakes or
tires can cause loss of control.
Make sure there is no lubricant
or wax on the brakes or tires.

If necessary, wash the tires with
warm water and a mild deter-
gent.

If necessary, clean the brake
discs and pads with brake
cleaner or acetone.

Before riding at higher speeds,
test the vehicle’s braking perfor-mance and cornering behavior.
EAU83450
Cleaning the titanium muffler
This model is equipped with a titanium
muffler which requires special care.
Use only a soft cloth or sponge and
mild detergent with water to clean the
muffler. This should remove finger-
prints and other oil stains. If necessary,
an alkaline pH cleaning product and
soft brush may be used. However, do
not use abrasive compounds or special
treatments to clean the muffler, as
these will wear away the protective fin- ish.
TIPThe thermally induced discoloring of
the exhaust pipe leading into the titani-
um muffler is normal and cannot be re-moved.
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Motorcycle care and storage
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EAU83472
StorageAlways store the vehicle in a cool, dry
place. If necessary, protect it against
dust with a porous cover. Be sure the
engine and the exhaust system are
cool before covering the vehicle. If the
vehicle often sits for weeks at a time
between uses, the use of a quality fuel
stabilizer is recommended after each
fill-up.NOTICE
ECA21170

Storing the vehicle in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.

To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long term storage
Before storing the vehicle long term (60
days or more): 1. Make all necessary repairs and perform any outstanding mainte-
nance.
2. Follow all instructions in the Care section of this chapter.
3. Fill up the fuel tank, adding fuel stabilizer according to product in-
structions. Run the engine for 5
minutes to distribute treated fuel
through the fuel system.
4. For vehicles equipped with a fuel cock: Turn the fuel cock lever to
the off position.
5. For vehicles with a carburetor: To prevent fuel deposits from building
up, drain the fuel in the carburetor
float chamber into a clean contain-
er. Retighten the drain bolt and
pour the fuel back into the fuel
tank.
6. Use a quality engine fogging oil ac- cording to product instructions to
protect internal engine compo-
nents from corrosion. If engine fog-
ging oil is not available, perform
the following steps for each cylin-
der:
a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine
over.
[EWA10952]
e. Remove the spark plug capfrom the spark plug, and then
install the spark plug and the
spark plug cap.
7. Lubricate all control cables, pivots, levers and pedals, as well as the
sidestand and centerstand (if
equipped).
8. Check and correct the tire air pres- sure, and then lift the vehicle so
that all wheels are off the ground.
Otherwise, turn the wheels a little
once a month in order to prevent
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Specifications
EAU84922
Dimensions:Overall length:2055 mm (80.9 in)
Overall width: 690 mm (27.2 in)
Overall height: 1150 mm (45.3 in)
Seat height:
855 mm (33.7 in)
Wheelbase: 1405 mm (55.3 in)
Ground clearance: 130 mm (5.12 in)
Minimum turning radius:
3.3 m (10.83 ft)Weight:Curb weight:200 kg (441 lb)Engine:Combustion cycle:4-stroke
Cooling system: Liquid cooled
Valve train:
DOHC
Cylinder arrangement: Inline
Number of cylinders: 4-cylinder
Displacement:
998 cm
3
Bore × stroke:79.0 × 50.9 mm (3.11 × 2.00 in) Starting system:
Electric starter
Engine oil:Recommended brand:
Type:Full synthetic
SAE viscosity grades: 10W-40, 15W-50
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA
Engine oil quantity:
Oil change:3.90 L (4.12 US qt, 3.43 Imp.qt)
With oil filter removal:
4.10 L (4.33 US qt, 3.61 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 2.25 L (2.38 US qt, 1.98 Imp.qt)Fuel:Recommended fuel:Premium unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity: 17 L (4.5 US gal, 3.7 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:Throttle body:ID mark:2CR4 10Drivetrain:Gear ratio: 1st:
2.600 (39/15)
2nd: 2.176 (37/17)
3rd: 1.842 (35/19)
4th:
1.579 (30/19)
5th: 1.381 (29/21)
6th: 1.250 (30/24)Front tire:Type: Tubeless
Size: 120/70ZR17M/C (58W)
Manufacturer/model:
BRIDGESTONE/BATTLAX RACING
STREET RS10FRear tire:Type:Tubeless
Size: 190/55ZR17M/C (75W)
Manufacturer/model:
BRIDGESTONE/BATTLAX RACING
STREET RS10R
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Consumer information
EAU53562
Identification numbersRecord the vehicle identification num-
ber, engine serial number, and the
model label information in the spaces
provided below. These identification
numbers are needed when registering
the vehicle with the authorities in your
area and when ordering spare parts
from a Yamaha dealer.
VEHICLE IDENTIFICATION NUM-
BER:
ENGINE SERIAL NUMBER:
MODEL LABEL INFORMATION:
EAU26401
Vehicle identification number
The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.TIPThe vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in yourarea.
EAU26442
Engine serial number
The engine serial number is stamped
into the crankcase.
1. Vehicle identification number
1
1. Engine serial number
1
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Consumer information
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EAU26521
Model label
The model label is affixed to the frame
under the passenger seat. (See
page 4-34.) Record the information on
this label in the space provided. This in-
formation will be needed when ordering
spare parts from a Yamaha dealer.
EAU69910
Diagnostic connectorThe diagnostic connector is located as
shown.
EAU85300
Vehicle data recordingThis model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research, statisti-
cal analysis and development purpos-
es.
Although the sensors and recorded
data will vary by model, the main data
points are:
Vehicle status and engine perfor-
mance data

Fuel-injection and emission-relat-
ed data
This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.
Vehicle data uploaded will be handled
appropriately according to the following
Privacy Policy.
Privacy Policy
Yamaha will not disclose this data to a
third party except in the following cas-
1. Model label
1
1. Diagnostic connector
1
https://www.yamaha-motor.eu/eu/
privacy/privacy-policy.aspx
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IndexAABS warning light.................................... 4-6
Air filter element .................................... 7-17
Auxiliary DC connector ......................... 4-41
Auxiliary system warning light ................. 4-8BBattery................................................... 7-32
Brake and clutch levers, checking and lubricating ........................................... 7-29
Brake and shift pedals, checking and
lubricating ........................................... 7-28
Brake fluid, changing ............................ 7-25
Brake fluid level, checking .................... 7-24
Brake lever ............................................ 4-27
Brake lever free play, checking ............. 7-23
Brake light switches .............................. 7-23
Brake pedal ........................................... 4-28
Brake system ........................................ 4-28CCables, checking and lubricating .......... 7-28
Canister................................................. 7-12
Care ........................................................ 8-1
Catalytic converter ................................ 4-33
Clutch lever ........................................... 4-26
Clutch lever free play, adjusting ............ 7-22
Coolant.................................................. 7-16
Cowlings and panels, removing and installing................................................ 7-9DData recording, vehicle ......................... 10-2
Diagnostic connector ............................ 10-2
Dimmer switch ........................................ 4-4
Display, main screen............................... 4-8
Display, menu screen ........................... 4-13 Document storage ................................ 4-35
Drive chain, cleaning and lubricating .... 7-27
Drive chain slack .................................. 7-26
EEngine break-in ...................................... 6-3
Engine idling speed, checking .............. 7-18
Engine oil and oil fi
lter cartridge ........... 7-12
Engine serial number............................ 10-1
Engine trouble warning light ................... 4-6
EXUP system ....................................... 4-40FFront and rear brake pads, checking .... 7-24
Front fork, adjusting .............................. 4-36
Front fork, checking .............................. 7-30
Fuel....................................................... 4-31
Fuel consumption, tips for reducing........ 6-3
Fuel level warning light ........................... 4-6
Fuel tank cap ........................................ 4-30
Fuel tank overflow hose........................ 4-32
Fuses, replacing ................................... 7-33GGlossary ................................................. 3-4HHandlebar switches ................................ 4-3
Hazard switch ......................................... 4-4
High beam indicator light ........................ 4-6
Horn switch ............................................. 4-4IIdentification numbers .......................... 10-1
Ignition circuit cut-off system ................ 4-42
Immobilizer system ................................. 4-1
Immobilizer system indicator light........... 4-7
Indicator lights and warning lights .......... 4-5
MMain switch/steering lock ........................ 4-2
Maintenance and lubrication, periodic..... 7-5
Maintenance, emission control system ... 7-3
Matte color, caution ................................. 8-1
Model label ............................................ 10-2NNeutral indicator light .............................. 4-6OOil pressure and coolant temperature
warning light.......................................... 4-7PParking .................................................... 6-4
Part locations .......................................... 2-1
Pass/LAP switch ..................................... 4-4RRear view mirrors .................................. 4-36SSafety information ................................... 1-1
Seats ..................................................... 4-34
Shift indicator light ................................... 4-6
Shifting .................................................... 6-2
Shift pedal ............................................. 4-27
Shock absorber assembly, adjusting .... 4-38
Sidestand .............................................. 4-41
Sidestand, checking an d lubricating...... 7-30
Spark plugs, checking ........................... 7-11
Special features ...................................... 3-1
Specifications .......................................... 9-1
Stability control indicator light.................. 4-7
Starting the engine .................................. 6-1
Steering, checking................................. 7-31
Stop/Run/Start switch.............................. 4-4
Storage.................................................... 8-4
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