maintenance YAMAHA YZF-R1 2022 Service Manual

Periodic maintenance and adjustment
7-26
7
EAU22734
Changing the brake fluidHave a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking. Brake seals: every 2 years
 Brake hoses: every 4 years
EAU22762
Drive chain slackThe drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU2277G
To check the drive chain slack
1. Place the motorcycle on the side- stand.TIPWhen checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.2. Shift the transmission into the neutral position.
3. Measure the drive chain slack as shown. 4. If the drive chain slack is incorrect,
adjust it as follows. NOTICE: Im-
proper drive chain slack will
overload the engine as well as
other vital parts of the motorcy-
cle and can lead to chain slip-
page or breakage. If the drive
chain slack is more than 35.0
mm (1.38 in), the chain can dam-
age the frame, swingarm, and
other parts. To prevent this from
occurring, keep the drive chain
slack within the specified limits.
[ECA17791]
EAU74260
To adjust the drive chain slack
Consult a Yamaha dealer before ad-
justing the drive chain slack.1. Loosen the axle nut and the lock- nut on each side of the swingarm.
1. Drive chain slack
1
Drive chain slack:25.0–35.0 mm (0.98–1.38 in)
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Periodic maintenance and adjustment
7-27
72. To tighten the drive chain, turn thedrive chain slack adjusting bolt on
each side of the swingarm in di-
rection (a). To loosen the drive
chain, turn the adjusting bolt on
each side of the swingarm in di-
rection (b), and then push the rear
wheel forward.
TIPUsing the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.3. Tighten the axle nut, then the lock-nuts to their specified torques. 4. Make sure that the drive chain
pullers are in the same position,
the drive chain slack is correct,
and the drive chain moves
smoothly.
1. Drive chain puller
2. Axle nut
3. Drive chain slack adjusting bolt
4. Locknut
5. Alignment marks
5 3
1 2
4
1. Drive chain slack adjusting bolt
2. LocknutTightening torques:
Axle nut:190 N·m (19 kgf·m, 140 lb·ft)
Locknut:
16 N·m (1.6 kgf·m, 12 lb·ft)
(a) 1
2
(b)
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Periodic maintenance and adjustment
7-28
7
EAU23027
Cleaning and lubricating the
drive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10584
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.1. Clean the drive chain with a drivechain cleaner and a small soft
brush. NOTICE: To prevent dam-
aging the O-rings, do not clean
the drive chain with steam
cleaners, high-pressure wash-
ers or inappropriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri- cants for the drive chain, as they
may contain substances that
could damage the O-rings.
[ECA11112]
EAU23098
Checking and lubricating the
cablesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it.
WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi-
tions.
[EWA10712]
Recommended lubricant: Yamaha cable lubricant or other
suitable cable lubricant
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Periodic maintenance and adjustment
7-29
7
EAU82490
Checking and lubricating the
throttle gripThe operation of the throttle grip
should be checked before each ride. In
addition, the throttle grip housing
should be lubricated by a Yamaha
dealer at the intervals specified in the
periodic maintenance chart.
EAU88560
Checking and lubricating the
brake and shift pedalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal
Shift pedal
Recommended lubricants:Brake pedal:
Lithium-soap-based grease
Shift pedal:
Molybdenum disulfide grease
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Periodic maintenance and adjustment
7-30
7
EAU23144
Checking and lubricating the
brake and clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
EAU23203
Checking and lubricating the
sidestandThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
WARNING
EWA10732
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
Recommended lubricants:Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
Recommended lubricant:Lithium-soap-based grease
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Periodic maintenance and adjustment
7-31
7
EAUM1653
Lubricating the swingarm piv-
otsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23273
Checking the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
Recommended lubricant:Lithium-soap-based grease
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Periodic maintenance and adjustment
7-32
7
EAU23285
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.1. Raise the front wheel off the ground. (See page 7-37.)
WARNING! To avoid injury, se- curely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
EAU23292
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU68231
BatteryNOTICE
ECA22960
Use only the specified genuine
YAMAHA battery. Using a different
battery may cause the IMU to fail
and the engine to stall. The battery is located under the rider
seat. (See page 4-38.)1. Positive battery lead (red)
2. Negative battery lead (black)
3. Battery
3
1
2
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Periodic maintenance and adjustment
7-33
7
NOTICE
ECA22970
The IMU is located under the bat-
tery. It is not user serviceable and
very sensitive, so we advise against
removing the battery box or han-
dling the IMU directly. Do not remove, modify, or place
any foreign materials in or
around the battery box.
 Do not subject the IMU to
strong shocks and be careful
when handling the battery.
 Do not obstruct the IMU breath-
er hole and do not clean it with
compressed air.This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
• EXTERNAL: Flush with plenty of water.
• INTERNAL: Drink large quan- tities of water or milk and im-
mediately call a physician.
• EYES: Flush with water for 15 minutes and seek prompt
medical attention.
 Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space. 
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
ha v e di s c ha r g e d. Ke e p in m in d t ha t t he
battery tends to discharge more quick-
ly if the vehicle is equipped with op-
tional electrical accessories.NOTICE
ECA16522
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional battery
charger will damage the battery.To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure to turn the main
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Periodic maintenance and adjustment
7-34
7
switch off, then disconnect the
negative lead before discon-
necting the positive lead.
[ECA16304]
2. If the battery will be stored for
more than two months, check it at
least once a month and fully char-
ge it if necessary.
3. Fully charge the battery before installation. NOTICE: When in-
stalling the battery, be sure to
turn the main switch off, then
connect the positive lead before
connecting the negative lead.
[ECA16842]
4. After installation, make sure that the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
EAU66594
Replacing the fusesThe main fuse, the ABS motor fuse,
and fuse box 1 are located under the
rider seat. (See page 4-38.)
To access the main fuse and the ABS
motor fuse1. Remove the passenger seat andrider seat. (See page 4-38.)
2. Remove the battery cover by re- moving the bolts.
1. Main fuse
2. ABS motor fuse
3. Starter relay cover
4. ABS motor spare fuse
14
3
2
1. Fuse box 1
2. ABS solenoid fuse
3. Fuel injection system fuse
4. Electronic throttle valve fuse
5. Backup fuse (for clock and ECUF
6. Sub radiator fan motor fuse
7. Radiator fan motor fuse
8. Spare fuse
8 2
3
4
5
6
7
1
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Periodic maintenance and adjustment
7-35
73. Remove the panel by removing
the quick fastener screws.
TIPTo access the ABS motor fuse, remove
the starter relay cover by pulling it up-
ward.Fuse box 2 is located under panel A.
(See page 7-9.)
If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
1. Battery cover
2. Bolt
1. Quick fastener screw
2. Panel
2
2
1
1
2
1. Fuse box 2
2. Terminal fuse 1 (for auxiliary DC connector)
3. Headlight fuse
4. Hazard fuse
5. ABS ECU fuse
6. Signaling system fuse
7. Ignition fuse
8. Spare fuse
9. SCU fuse (YZF-R1M)
234567
8
9
1
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