lock YAMAHA YZF-R1M 2016 Owner's Manual

Instrument and control functions
4-45
1
2
34
5
6
7
8
9
10
11
12 thereby harden the suspension,
turn the adjusting ring in direction
(a). To decrease the spring pre-
load and thereby soften the sus-
pension, turn the adjusting ring in
direction (b).
The spring preload setting is deter-
mined by measuring distance A.
The longer distance A is, the high-
er the spring preload; the shorter
distance A is, the lower the spring
preload.

Use the special wrench in the
owner’s tool kit to make the ad-
justment.
3. Tighten the locknut to the specifiedtorque. NOTICE: Always tighten
the locknut against the adjust-
ing ring, and then tighten the
locknut to the specified
torque.
[ECA22760] EAU67050
EXUP systemThis model is equipped with Yamaha’s
EXUP (EXhaust Ultimate Power valve)
system. This system boosts engine
power by means of a valve that controls
exhaust flow within the exhaust cham-
ber.NOTICE
ECA15611
The EXUP system has been set and
extensively tested at the Yamaha
factory. Changing these settings
without sufficient technical knowl-
edge may result in poor perfor-mance of or damage to the engine.
1. Spring preload adjusting ring
2. Locknut
1
(a) (b)
2
1. Distance ASpring preload:
Minimum (soft):
Distance A = 0 mm (0.00 in)
Standard: Distance A = 4 mm (0.16 in)
Maximum (hard): Distance A = 9 mm (0.35 in)
Tightening torque: Locknut:
25 Nm (2.5 m·kgf, 18 ft·lbf)
1
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For your safety – pre-operation checks
5-3
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2
3
45
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7
8
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12
Air intake duct Make sure that the air intake duct is not blocked.
Remove any foreign objects from the screen if necessary. —
Instruments, lights, signals
and switches Check operation.
Correct if necessary.
—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer check vehicle. 4-46
ITEM CHECKS PAGE
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Periodic maintenance and adjustment7-22
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5
678
9
10
11
12
EAU67341
Adjusting the clutch lever free
playThe clutch lever free play should mea-
sure 10.0–15.0 mm (0.39–0.59 in) as
shown. Periodically check the clutch le-
ver free play and, if necessary, adjust it
as follows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).TIPIf the specified clutch lever free play
cannot be obtained as described
above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos-
en the clutch cable.
2. Remove cowling B. (See page 7-8.)
3. Loosen the locknut further down the clutch cable.
4. To increase the clutch lever free play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free play,
turn the adjusting nut in direction
(b).
5. Tighten the locknut.
6. Install the cowling.
EAU37914
Checking the brake lever free
playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
1. Clutch lever free play adjusting bolt
2. Clutch lever free play
1
2 (a)
(b)
1. Locknut
2. Clutch lever free play adjusting nut
1
2
(a)(b)
1. No brake lever free play
1
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Periodic maintenance and adjustment
7-25
1
2
3
4
5
67
8
9
10
11
12 may deteriorate, causing leak-
age.

Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.

Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vaporlock.
NOTICE
ECA17641
Brake fluid may damage painted sur-
faces or plastic parts. Always cleanup spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
EAU22733
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
Oil seals: Replace every two
years.

Brake hoses: Replace every four
years.
EAU22762
Drive chain slackThe drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU22779
To check the drive chain slack
1. Place the motorcycle on the sides- tand.TIPWhen checking and adjusting the drive
chain slack, there should be no weighton the motorcycle.
2. Shift the transmission into the neu- tral position.
3. Measure the drive chain slack as shown.Drive chain slack:25.0–35.0 mm (0.98–1.38 in)
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Periodic maintenance and adjustment7-26
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4. If the drive chain slack is incorrect,
adjust it as follows.
EAU34318
To adjust the drive chain slack
Consult a Yamaha dealer before ad-
justing the drive chain slack.1. Loosen the axle nut and the lock- nut on each side of the swingarm.
2. To tighten the drive chain, turn the drive chain slack adjusting bolt on
each side of the swingarm in direc-
tion (a). To loosen the drive chain,
turn the adjusting bolt on each side
of the swingarm in direction (b),
and then push the rear wheel for-
ward. NOTICE: Improper drive
chain slack will overload the en- gine as well as other vital parts
of the motorcycle and can lead
to chain slippage or breakage.
To prevent this from occurring,
keep the drive chain slack with-
in the specified limits.
[ECA10572]
TIPUsing the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the sameposition for proper wheel alignment.
3. Tighten the axle nut, then the lock- nuts to their specified torques.
4. Make sure that the drive chain pull- ers are in the same position, the
drive chain slack is correct, and
the drive chain moves smoothly.
1. Drive chain slack
1
1. Axle nut
2. Drive chain puller
3. Drive chain slack adjusting bolt
4. Locknut
5. Alignment marks
1
2 3
45
(a)
(b)
Tightening torques: Axle nut:190 Nm (19 m·kgf, 137 ft·lbf)
Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf)
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Periodic maintenance and adjustment7-38
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3
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678
9
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Engine overheating
WARNING
EWAT1041

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the capwhile turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily
used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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11-1
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101112
Index
AABS warning light ...................................... 4-7
Air filter element....................................... 7-17
Auxiliary DC connector ............................ 4-46BBattery ..................................................... 7-31
Brake and clutch levers, checking and lubricating .............................................. 7-29
Brake and shift pedals, checking and lubricating .............................................. 7-28
Brake fluid, changing ............................... 7-25
Brake fluid level, checking ....................... 7-24
Brake lever .............................................. 4-31
Brake lever free play, checking ............... 7-22
Brake light switches ................................. 7-23
Brake pedal ............................................. 4-31
Brake system ........................................... 4-32CCables, checking and lubricating ............. 7-27
Care ........................................................... 8-1
Catalytic converter ................................... 4-36
CCU ......................................................... 4-38
Clutch lever.............................................. 4-30
Clutch lever free play, adjusting .............. 7-22
Coolant .................................................... 7-14
Cowlings and panels, removing and installing .................................................. 7-8DDimmer switch ........................................... 4-4
Display, main screen ................................. 4-8
Display, menu screen .............................. 4-15
Document storage ................................... 4-39
Drive chain, cleaning and lubricating ....... 7-27
Drive chain slack ..................................... 7-25
EEngine break-in ......................................... 6-4
Engine idling speed, checking................. 7-17
Engine oil and oil filter cartridge .............. 7-12
Engine serial number .............................. 10-1
Engine trouble and system warning light ......................................................... 4-8
EXUP system .......................................... 4-45FFront and rear brake pads, checking ...... 7-23
Front fork, adjusting ................................ 4-40
Front fork, checking................................. 7-30
Fuel ......................................................... 4-34
Fuel consumption, tips for reducing .......... 6-4
Fuel level warning light .............................. 4-6
Fuel tank breather hose and overflow
hose ...................................................... 4-35
Fuel tank cap........................................... 4-33
Fuses, replacing ...................................... 7-33GGlossary .................................................... 3-3HHandlebar switches ................................... 4-4
Hazard switch............................................ 4-5
High beam indicator light ........................... 4-6
Horn switch ............................................... 4-4IIdentification numbers ............................. 10-1
Ignition circuit cut-off system ................... 4-47
Immobilizer system ................................... 4-1
Immobilizer system indicator light ............. 4-7
Indicator lights and warning lights ............. 4-6MMain switch/steering lock .......................... 4-2 Maintenance and lubrication, periodic .......7-4
Maintenance, emission control system ......7-3
Matte color, caution ...................................8-1
Model label ..............................................10-2
NNeutral indicator light .................................4-6OOil pressure and coolant temperature
warning light ............................................4-8PParking.......................................................6-5
Part locations .............................................2-1
Pass/LAP switch ........................................4-4RRear view mirrors..................................... 4-39SSafety information ......................................1-1
Seats........................................................ 4-36
Shifting .......................................................6-2
Shift pedal ................................................4-30
Shift timing indicator light ...........................4-7
Shock absorber assembly, adjusting .......4-42
Sidestand .................................................4-46
Sidestand, checking and lubricating ........7-29
Spark plugs, checking ..............................7-11
Special features .........................................3-1
Specifications.............................................9-1
Stability control indicator light ....................4-7
Starting the engine.....................................6-1
Steering, checking ................................... 7-31
Stop/Run/Start switch ................................4-4
Storage ......................................................8-4
Supporting the motorcycle .......................7-36
Swingarm pivots, lubricating .................... 7-30
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