light YAMAHA YZF-R6 2004 Owner's Guide

PERIODIC MAINTENANCE AND MINOR REPAIR
6-36
6


Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of awattage higher than specified.
6. Connect the headlight coupler.
7. Install the headlight bulb cover by
turning it clockwise.
8. Install the panel.
9. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24180
Tail/brake light This model is equipped with an LED
type of tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU24201
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.CAUTION:
ECA11190
Do not overtighten the screw, other-wise the lens may break.
1. Do not touch the glass part of the bulb.
1. Screw
5SLE1.book Page 36 Friday, August 1, 2003 4:09 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
6
EAU24310
Replacing the license plate
light bulb 1. Remove the license plate light unit
by removing the screws.
2. Remove the socket (together with
the bulb) by pulling it out.3. Remove the defective bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the license plate light unit by
installing the screws.
EAU24341
Replacing an auxiliary light
bulb This model is equipped with two auxil-
iary lights. If an auxiliary light bulb burns
out, replace it as follows.
1. Remove the auxiliary light bulb
cover by removing the quick fas-
tener.NOTE:
Remove the quick fastener by pushing
the center pin in with a screwdriver,then pulling the fastener out.
2. Remove the socket (together with
the bulb) by pulling it out.
1. Screw
1. License plate light bulb
2. License plate light unit
1. Auxiliary light bulb cover
2. Quick fastener
5SLE1.book Page 37 Friday, August 1, 2003 4:09 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-38
63. Remove the defective bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the auxiliary light bulb cover
by installing the quick fastener.
NOTE:To install the quick fastener, push the
center pin out so that it will protrude
from the fastener head, insert the fas-
tener into the auxiliary light bulb cover,
and then push the protruding pin in untilit is flush with the fastener head.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
1. Auxiliary light bulb
2. Auxiliary light bulb socket
1. Quick fastener
2. Pin
12
5SLE1.book Page 38 Friday, August 1, 2003 4:09 PM

MOTORCYCLE CARE AND STORAGE
7-1
7
EAU26030
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:
ECA10770


Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.


Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge
with mild detergent and water to
clean plastic.


Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasivecleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.


Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.


For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound afterwashing.
5SLE1.book Page 1 Friday, August 1, 2003 4:09 PM

SPECIFICATIONS
8-3
8
Electrical system:Ignition system:
DC. C.D.I.
Charging system:
A.C. magnetoBattery:Model:
GT9B-4
Voltage, capacity:
12 V, 8.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage x quantity:Headlight:
12 V, 55.0 W × 2
Tail/brake light:
LED
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 2
Licence plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LEDTurn signal indicator light:
LED
Fuel level warning light:
LED
Coolant temperature indicator light:
LED
Engine trouble warning light:
LED
Immobilizer system indicator light:
LED
Shift timing indicator light:
LED
Fuses:Main fuse:
40.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
15.0 A
Parking lighting fuse:
10.0 A
Radiator fan fuse:
15.0 A
Electronic fuel injection fuse:
15.0 A
Backup fuse:
10.0 A
5SLE1.book Page 3 Friday, August 1, 2003 4:09 PM

INDEXAAir filter element, checking .................... 6-16
Air intake duct ....................................... 6-18
Anti-theft alarm (optional)...................... 3-12
Auxiliary light bulb, replacing ................ 6-37BBattery................................................... 6-32
Brake and clutch levers, checking
and lubricating .................................... 6-30
Brake and shift pedals, checking
and lubricating .................................... 6-29
Brake fluid, changing ............................ 6-26
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-14
Brake pedal ........................................... 3-15
Brake pedal position, adjusting ............. 6-23CCables, checking and lubricating .......... 6-28
Care ........................................................ 7-1
Catalytic converter ................................ 3-17
Clutch lever ........................................... 3-14
Clutch lever free play, adjusting ............ 6-22
Coolant.................................................. 6-12
Coolant temperature warning light .......... 3-5
Cowlings and panels, removing and
installing................................................ 6-6DDimmer switch ...................................... 3-13
Drive chain, lubricating.......................... 6-28
Drive chain slack ................................... 6-26EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-18
Engine oil and oil filter cartridge .............. 6-9Engine stop switch................................ 3-13
Engine trouble warning light ................... 3-7
FFront and rear brake pads, checking .... 6-24
Front fork, adjusting .............................. 3-20
Front fork, checking .............................. 6-31
Fuel....................................................... 3-16
Fuel consumption, tips for reducing........ 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose........................ 3-17
Fuel tank cap ........................................ 3-15
Fuses, replacing ................................... 6-33HHandlebar switches .............................. 3-12
Hazard switch ....................................... 3-13
Headlight bulb, replacing ...................... 6-35
Helmet holders ..................................... 3-18
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-13IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-24
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-7
Indicator and warning lights .................... 3-3KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-37
Luggage strap holders .......................... 3-23MMain switch/steering lock........................ 3-2
Model label ............................................. 9-2
Multi-function display .............................. 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-13
Periodic maintenance and lubrication
chart ...................................................... 6-2
Pre-operation check list........................... 4-2RRear brake light switch, adjusting ......... 6-24SSafety information ................................... 1-1
Seats ..................................................... 3-17
Shifting .................................................... 5-2
Shift pedal ............................................. 3-14
Shift timing indicator light ........................ 3-7
Shock absorber assembly, adjusting .... 3-22
Sidestand .............................................. 3-24
Sidestand, checking and lubricating...... 6-30
Spark plugs, checking ............................. 6-8
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-13
Steering, checking................................. 6-31
Storage.................................................... 7-3
Storage compartment............................ 3-19
Supporting the motorcycle .................... 6-38TTachometer ............................................. 3-8
Tail/brake light ....................................... 6-36
Throttle cable free play, adjusting ......... 6-19
5SLE1.book Page 1 Friday, August 1, 2003 4:09 PM

INDEX
Throttle grip and cable, checking
and lubricating .................................... 6-29
Tires...................................................... 6-19
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-42
Troubleshooting charts ......................... 6-43
Turn signal indicator lights ...................... 3-4
Turn signal light bulb, replacing ............ 6-36
Turn signal switch ................................. 3-13VValve clearance, adjusting.................... 6-19
Vehicle identification number.................. 9-1WWheel bearings, checking .................... 6-32
Wheel (front) ......................................... 6-39
Wheel (rear).......................................... 6-41
Wheels.................................................. 6-22
5SLE1.book Page 2 Friday, August 1, 2003 4:09 PM