coolant reservoir YAMAHA YZF-R6 2006 Owners Manual

DESCRIPTION
2-2
2
EAU10420
Right view1. Luggage strap holder (page 3-25)
2. Helmet holder (page 3-20)
3. Fuse box 1 (page 6-32)
4. Main fuse (page 6-32)
5. Fuel injection system fuse (page 6-32)
6. Battery (page 6-31)
7. Air filter element (page 6-17)
8. Front brake fluid reservoir (page 6-23)9. Radiator cap (page 6-14)
10.Coolant reservoir (page 6-14)
11.Engine oil filler cap (page 6-11)
12.Coolant drain bolt (page 6-15)
13.Dipstick (page 6-11)
14.Brake pedal (page 3-16)
15.Rear brake fluid reservoir (page 6-23)
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PRE-OPERATION CHECKS
4-2
4
EAU15603
Pre-operation check list
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-17
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-11
CoolantCheck coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-14
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-22, 6-23
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-22, 6-23
ClutchCheck operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.6-21
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-14
6


Make sure that no foreign mate-rial enters the crankcase.
14. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
NOTE:After the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.CAUTION:
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.
15. Turn the engine off, and then
check the oil level and correct it if
necessary.
16. Install the cowling.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU39082
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.NOTE:

The coolant level must be checked
on a cold engine since the level
varies with engine temperature.


Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.
NOTE:The coolant should be between theminimum and maximum level marks.3. If the coolant is at or below the
minimum level mark, remove pan-
el B (See page 6-6.).
4. Remove the reservoir cap, add
coolant to the maximum level
mark, and then install the reservoir
cap.
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-15
6
CAUTION:
ECA10470


If coolant is not available, use
distilled water or soft tap water
instead. Do not use hard water
or salt water since it is harmful
to the engine.


If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the engine may not be
sufficiently cooled and the cool-
ing system will not be protected
against frost and corrosion.


If water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content of
the coolant as soon as possible,
otherwise the effectiveness ofthe coolant will be reduced.WARNING
EWA10380
Never attempt to remove the radiatorcap when the engine is hot.
5. Install the panel.NOTE:

The radiator fans are automatically
switched on or off according to the
coolant temperature in the radia-
tor.


If the engine overheats, see page6-42 for further instructions.
EAU39001
To change the coolant
1. Place the vehicle on a level sur-
face and let the engine cool if nec-
essary.
2. Remove cowlings D and E. (See
page 6-6.)3. Place a container under the engine
to collect the used coolant.
4. Remove the radiator cap.
WARNING
EWA10380
Never attempt to remove the radiatorcap when the engine is hot.
5. Remove the coolant drain bolt to
drain the cooling system.
6. Move the hose clamp in the direc-
tion shown, and then disconnect
the radiator hose to drain the radi-
ator.
1. Coolant reservoir capCoolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
1. Radiator cap
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
6 7. Remove the coolant reservoir by
removing the bolts.
8. Remove the coolant reservoir cap,
and then turn the coolant reservoir
upside down to empty it.9. After the coolant is completely
drained, thoroughly flush the cool-
ing system with clean tap water.
10. Install the coolant reservoir by in-
stalling the bolts.
11. Connect the radiator hose, and
then move the hose clamp back to
its original position.
12. Install the coolant drain bolt, and
then tighten it to the specified
torque.
NOTE:Check the washer for damage and re-place it if necessary.13. Pour the recommended coolant
into the reservoir to the maximum
level mark, and then install the
coolant reservoir cap.
14. Pour the recommended coolant
into the radiator until it is full.
1. Coolant drain bolt
2. Hose clamp
3. Radiator hose
1. Coolant reservoir cap
2. Coolant reservoir
3. Bolt
Tightening torque:
Coolant drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Antifreeze/water mixture ratio:
1:1
Recommended antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibitors
for aluminum engines
Coolant quantity:
Radiator capacity (including all
routes):
2.30 L (2.43 US qt) (2.02 Imp.qt)
Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-43
6Engine overheating
WARNING
EWA10400


Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.


After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
NOTE:If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2040 mm (80.3 in)
Overall width:
700 mm (27.6 in)
Overall height:
1100 mm (43.3 in)
Seat height:
850 mm (33.5 in)
Wheelbase:
1380 mm (54.3 in)
Ground clearance:
130 mm (5.12 in)
Minimum turning radius:
3600 mm (141.7 in)Weight:With oil and fuel:
182.0 kg (401 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 4-cylinder
Displacement:
599.0 cm³ (36.55 cu.in)
Bore × stroke:
67.0 × 42.5 mm (2.64 × 1.67 in)
Compression ratio:
12.80 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE10W30 or SAE10W40 or SAE15W40
or SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter cartridge replacement:
2.40 L (2.54 US qt) (2.11 Imp.qt)
With oil filter cartridge replacement:
2.60 L (2.75 US qt) (2.29 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes):
2.30 L (2.43 US qt) (2.02 Imp.qt)Air filter:Air filter element:
Oil-coated paper element
Fuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
17.5 L (4.62 US gal) (3.85 Imp.gal)
Fuel reserve amount:
3.5 L (0.92 US gal) (0.77 Imp.gal)Fuel injection:Manufacturer:
DENSO
Model/quantity:
297500-0640/4, 297500-0660/4Spark plug (s):Manufacturer/model:
NGK/CR10EK
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
85/41 (2.073)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
45/16 (2.813)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
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