coolant YAMAHA YZF-R6 2016 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2016, Model line: YZF-R6, Model: YAMAHA YZF-R6 2016Pages: 112, PDF Size: 2.57 MB
Page 57 of 112

Periodic maintenance an d a djustment
6-6
6
20 *Front fork • Check operation and for oil leak-
age. √√√√
21 *Shock a
bsor ber as-
sem bly • Check operation and shock ab-
sorber for oil leakage. √√√√
22 *Rear suspension re-
lay arm an
d con-
nectin g arm 
pivotin g points • Check operation.
√√√√
23 En gine oil • Change.
• Check oil level and vehicle for oil 
leakage. √√√√√√
24 En
gine oil filter car-
tri dg e •Replace.
√√√
25 *Coolin g system • Check coolant level and vehicle 
for coolant leakage. √√√√√
• Change coolant. Every 3 years
26 *Front an
d rear 
b rake switches • Check operation.
√√√√√√
27 Movin
g parts an d 
ca bles • Lubricate.
√√√√√
28 *Throttle g rip • Check operation.
• Check throttle grip free play, and 
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
29 *Li
ghts, si gnals an d 
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
OD
OM ETER READING
ANNUAL 
CHECK
1000 km 
(600 mi) 10000 km 
(6000 mi) 20000 km 
(12000 mi) 30000 km 
(18000 mi) 40000 km 
(24000 mi)
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Periodic maintenance an d a djustment
6-16
6
14. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch),  do not
mix any chemical additives. Do
not use oils with a  diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition,  do not use oils lab eled
“ENERGY CONSERVING II” or
hi gher. 
Make sure that no forei gn mate-
rial enters the crankcase.
15. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.NOTICE
ECA10402
If the oil level warnin g li ght flickers
or remains on even if the oil level is
correct, imme diately turn the en gine
off an d have a Yamaha  dealer check
the vehicle.16. Turn the engine off, and then check the oil level and correct it if
necessary.
17. Install the cowling.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU3908A
To check the coolant level 1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
 Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level in the
coolant reservoir.TIPThe coolant should be between the mi-
nimum and maximum level marks.
Recommen ded  en gine oil:
See page 8-1.
Oil quantity: Oil change:
2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.60 L (2.75 US qt, 2.29 Imp.qt)
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Periodic maintenance an d a djustment
6-17
6
3. If the coolant is at or below the mi-
nimum level mark, remove panel B
to access the coolant reservoir.
(See page 6-8.)
4. Remove the coolant reservoir cap, add coolant to the maximum level
mark, and then install the reservoir
cap.  WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the ra diator
cap when the en gine is hot.
[EWA15162]
 NOTICE:  If coolant is not
availa ble, use  distille d water or
soft tap water instead . Do not
use har d water or salt water
since it is harmful to the en gine. If water has 
been used  instead
of coolant, replace it with cool-
ant as soon as possi ble, other-
wise the coolin g system will not
b e protecte d a gainst frost an d
corrosion. If water has  been
a dde d to the coolant, have a
Yamaha  dealer check the anti-
freeze content of the coolant as
soon as possi ble, otherwise the
effectiveness of the coolant will
b e re duce d.
 [ECA10473]
5. Install the panel.
EAU39006
To chan ge the coolant
1. Place the vehicle on a level surfa- ce and let the engine cool if neces-
sary.
2. Remove cowlings B and C. (See page 6-8.)
3. Place a container under the en- gine to collect the used coolant.
4. Remove the radiator cap. WARNING! Never attempt to re-
move the ra diator cap when the
en gine is hot.
 [EWA10382]
5. Remove the coolant drain bolt and
its gasket to drain the cooling sys-
tem.
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
1. Coolant reservoir capCoolant reservoir capacity (up to 
the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Radiator cap
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Periodic maintenance an d a djustment
6-18
6
6. Move the hose clamp in the direc-
tion shown, and then disconnect
the radiator hose to drain the radi-
ator.
7. Remove the coolant reservoir by removing the bolts.
8. Remove the coolant reservoir cap, and then turn the coolant reservoir
upside down to empty it. 9. After the coolant is completely
drained, thoroughly flush the cool-
ing system with clean tap water.
10. Install the coolant reservoir by in- stalling the bolts.
11. Connect the radiator hose, and then move the hose clamp back to
its original position.
12. Install the coolant drain bolt and its new gasket, and then tighten
the bolt to the specified torque. 13. Pour the recommended coolant
into the reservoir to the maximum
level mark, and then install the
coolant reservoir cap.
14. Pour the recommended coolant into the radiator until it is full.
15. Install the radiator cap, start the engine, let it idle for several minu-
tes, and then turn it off.
16. Remove the radiator cap to check the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radi-
ator, and then install the radiator
cap.
1. Coolant drain bolt
2. Gasket
3. Radiator hose
4. Hose clamp
1
2
4
3
1. Coolant reservoir cap
2. Coolant reservoir
3. Bolt
Tightenin g torque:
Coolant drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
2
1
3
Antifreeze/water mixture ratio: 1:1
Recommen ded  antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibi-
tors for aluminum engines
Coolant quantity:
Radiator (including all routes): 2.30 L (2.43 US qt, 2.02 Imp.qt)
Coolant reservoir (up to the maxi-
mum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
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Periodic maintenance an d a djustment
6-19
6 17. Start the engine, and then check
the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
18. Install the cowlings.
EAU36765
Air filter elementThe air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
EAU44735
Checkin g the en gine i dlin g 
spee dCheck the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.En gine i dlin g spee d:
1250–1350 r/min
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Periodic maintenance an d a djustment
6-46
6
En
gine overheatin g
WARNING
EWAT1041
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may  be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
 Place a thick rag , like a towel, over the ra diator cap, an d then slowly rotate the cap counterclockwise to the
d etent to allow any resi dual pressure to escape. When the hissin g soun d has stopped , press down on the cap
while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the 
engine has cooled.
Check the coolant level in the 
reservoir and radiator.
The coolant level 
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, 
have a 
Yamaha dealer check 
and repair the cooling system.
There is
leakage.
There is 
no leakage.
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Specifications
8-1
8
Dimensions:Overall length:2040 mm (80.3 in)
Overall width:
705 mm (27.8 in)
Overall height: 1095 mm (43.1 in)
Seat height: 850 mm (33.5 in)
Wheelbase:
1375 mm (54.1 in)
Ground clearance: 130 mm (5.12 in)
Minimum turning radius: 3.6 m (11.81 ft)Wei ght:Curb weight:
189 kg (417 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: DOHC
Cylinder arrangement:
Inline
Number of cylinders: 4-cylinder
Displacement: 599 cm³
Bore  × stroke:
67.0  × 42.5 mm (2.64  × 1.67 in) Compression ratio:
13.1 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO 
standard MA
Engine oil quantity: Oil change:
2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.60 L (2.75 US qt, 2.29 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level 
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
2.30 L (2.43 US qt, 2.02 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline (Gasohol [E10] 
acceptable)
Fuel tank capacity: 17 L (4.5 US gal, 3.7 Imp.gal) Fuel reserve amount:
3.5 L (0.92 US gal, 0.77 Imp.gal)
Fuel injection:Throttle body:
ID mark:13S1 00Spark plu g(s):Manufacturer/model:
NGK/CR10EK
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:Wet, multiple-discDrivetrain:Primary reduction ratio:
2.073 (85/41)
Final drive: Chain
Secondary reduction ratio: 2.813 (45/16)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.583 (31/12)
2nd: 2.000 (32/16)
3rd: 1.667 (30/18)
4th:
1.444 (26/18)
5th: 1.286 (27/21)
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Specifications
8-3
8
Voltage, capacity:12 V, 8.6 Ah (10 HR)Hea dlig ht:Bulb type:
Halogen bulbBul b watta ge  × quantity:Headlight:
H7, 55.0 W x 1 (Hi)
Headlight:
H7, 55.0 W x 1 (Lo)
Brake/tail light: LED
Front turn signal light: 10.0 W  × 2
Rear turn signal light:
10.0 W  × 2
Auxiliary light: LED
License plate light: 5.0 W ×  1
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Oil level warning light:
LED
Turn signal indicator light: LED
Fuel level warning light: LED
Coolant temperature warning light:
LED Engine trouble warning light:
LED
Immobilizer system indicator light: LED
Shift timing indicator light:
LED
Fuse(s):Main fuse:50.0 A
Headlight fuse:
15.0 A
Taillight fuse: 7.5 A
Signaling system fuse: 10.0 A
Ignition fuse:
15.0 A
Radiator fan motor fuse: 15.0 A  × 2
Fuel injection system fuse: 15.0 A
Backup fuse:
7.5 A
Electronic throttle valve fuse: 7.5 A
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10-1
10
IndexAAir filter element .................................... 6-19
Auxiliary light......................................... 6-37BBattery .................................................. 6-33
Brake and clutch levers, checking and 
lubricating ........................................... 6-31
Brake and shift pedals, checking and  lubricating ........................................... 6-30
Brake fluid, changing ............................ 6-27
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-16
Brake lever free play, checking............. 6-24
Brake light switches.............................. 6-24
Brake pedal........................................... 3-16
Brake/tail light ....................................... 6-37CCables, checking and lubricating ......... 6-29
Care ........................................................ 7-1
Catalytic converters .............................. 3-19
Clutch lever ........................................... 3-15
Clutch lever free play, adjusting ........... 6-23
Coolant ................................................. 6-16
Coolant temperature warning light ......... 3-5
Cowlings and panels, removing and  installing................................................ 6-8DDimmer switch ...................................... 3-14
Drive chain, cleaning and lubricating .... 6-29
Drive chain slack................................... 6-27EEngine break-in....................................... 5-3
Engine idling speed, checking .............. 6-19
Engine oil and oil filter cartridge ........... 6-13 Engine serial number .............................. 9-1
Engine stop switch ............................... 3-14
Engine trouble warning light ................... 3-7
EXUP system........................................ 3-27
FFront and rear brake pads, checking ... 6-25
Front fork, adjusting ............................. 3-22
Front fork, checking ............................. 6-32
Fuel ....................................................... 3-17
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose and overflow 
hose ................................................... 3-19
Fuel tank cap ........................................ 3-17
Fuses, replacing ................................... 6-35HHandlebar switches .............................. 3-14
Hazard switch....................................... 3-15
Headlight bulb, replacing ..................... 6-36
Helmet holding cable ........................... 3-21
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-14IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-28
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-7
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing........ 6-38
Luggage strap holders ......................... 3-27MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4 Maintenance, emission control 
system ..................................................6-3
Matte color, caution ................................7-1
Model label .............................................9-1
Multi-function meter unit .........................3-8
NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-14RRear view mirrors ..................................3-22SSafety information ...................................1-1
Seats .....................................................3-20
Shifting ....................................................5-2
Shift pedal .............................................3-15
Shift timing indicator light .......................3-7
Shock absorber assembly, adjusting ....3-24
Sidestand ..............................................3-28
Sidestand, checking and lubricating.....6-31
Spark plugs, checking ..........................6-12
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch ...........................................3-14
Steering, checking ................................6-33
Storage ...................................................7-4
Supporting the motorcycle ...................6-39
Swingarm pivots, lubricating ................6-32
U2CXE2E0.book  Page 1  Tuesday, June 9, 2015  5:04 PM