ABS YAMAHA YZF-R6 2016 Owners Manual

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Multi-function meter unit ................ 3-8
Handlebar switches ...................... 3-14
Clutch lever .................................. 3-15
Shift pedal .................................... 3-15
Brake lever.................................... 3-16
Brake pedal .................................. 3-16
Fuel tank cap ................................ 3-17
Fuel ............................................... 3-17
Fuel tank breather hose and overflow hose ............................ 3-19
Catalytic converters ..................... 3-19
Seats ............................................ 3-20
Helmet holding cable.................... 3-21
Rear view mirrors.......................... 3-22
Adjusting the front fork ................. 3-22
Adjusting the shock absorber assembly ................................... 3-24
Luggage strap holders ................. 3-27
EXUP system ................................ 3-27 Sidestand ...................................... 3-28
Ignition circuit cut-off system ....... 3-28
For your safety – pre-operation
checks ............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing cowlings
and panels ................................... 6-8
Checking the spark plugs ............. 6-12
Engine oil and oil filter cartridge.... 6-13
Coolant.......................................... 6-16
Air filter element ............................ 6-19
Checking the engine idling speed ......................................... 6-19 Checking the throttle grip free
play ............................................ 6-20
Valve clearance............................. 6-20
Tires .............................................. 6-20
Cast wheels .................................. 6-23
Adjusting the clutch lever free play ............................................ 6-23
Checking the brake lever free
play ............................................ 6-24
Brake light switches ..................... 6-24
Checking the front and rear brake pads .......................................... 6-25
Checking the brake fluid level ...... 6-25
Changing the brake fluid .............. 6-27
Drive chain slack........................... 6-27
Cleaning and lubricating the drive chain ................................. 6-29
Checking and lubricating the cables ........................................ 6-29
Checking and lubricating the
throttle grip and cable ............... 6-30
Checking and lubricating the brake and shift pedals............... 6-30
Checking and lubricating the brake and clutch levers ............. 6-31
Checking and lubricating the
sidestand................................... 6-31
Lubricating the swingarm pivots......................................... 6-32
Checking the front fork ................. 6-32
Checking the steering................... 6-33U2CXE2E0.book Page 1 Tuesday, June 9, 2015 5:04 PM

Description
2-1
2
EAU10411
Left view1. Fuse box 2 (page 6-35)
2. Front fork spring preload adjusting bolt (page 3-22)
3. Front fork rebound damping force adjusting screw (page 3-22)
4. Shock absorber assembly spring preload adjusting ring (page 3-24)
5. Shock absorber assembly compression damping force adjusting bolt (for fast compression damping) (page 3-24)
6. Shock absorber assembly compression damping force adjusting screw (for slow compression damping) (page 3-24)
7. Owner’s tool kit (page 6-2) 8. Shock absorber assembly rebound damping force adjusting screw
(page 3-24)
9. Shift pedal (page 3-15)
10.Engine oil filter cartridge (page 6-13)
11.Engine oil drain bolt (page 6-13)
12.Front fork compression damping force adjusting bolt (for fast com- pression damping) (page 3-22)
13.Front fork compression damping force adjusting bolt (for slow com- pression damping) (page 3-22)
U2CXE2E0.book Page 1 Tuesday, June 9, 2015 5:04 PM

Instrument and control functions
3-24
3
force and thereby soften the compres-
sion damping, turn the adjusting bolt
on each fork leg in direction (b).
TIPAlthough the total number of clicks or
turns of a damping force adjusting
mechanism may not exactly match the above specifications due to small dif-
ferences in production, the actual
number of clicks or turns always repre-
sents the entire adjusting range. To ob-
tain a precise adjustment, it would be
advisable to check the number of
clicks or turns of each damping force
adjusting mechanism and to modify
the specifications as necessary.
EAU70530
A
djustin g the shock a bsor ber
assem blyThis shock absorber assembly is
equipped with a spring preload adjust-
ing ring, a rebound damping force ad-
justing screw, a compression damping
force adjusting bolt (for fast compres-
sion damping) and a compression
damping force adjusting screw (for
slow compression damping).NOTICE
ECA10102
To avoi d d amag ing the mechanism,
d o not attempt to turn beyon d the
maximum or minimum settin gs.Sprin g preloa d
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring in direction (a). To
decrease the spring preload and there-
by soften the suspension, turn the ad-
justing ring in direction (b).  Align the appropriate notch in the
adjusting ring with the position in-
dicator on the shock absorber.
1. Compression damping force adjusting bolt
(for slow compression damping)Compression dampin g setting (for
slow compression dampin g):
Minimum (soft):
32 click(s) in direction (b)*
Standard: 15 click(s) in direction (b)*
Maximum (hard): 1 click(s) in direction (b)*
* With the adjusting bolt fully turned
in direction (a)
1
(a)
(b)
U2CXE2E0.book Page 24 Tuesday, June 9, 2015 5:04 PM

Motorcycle care and stora ge
7-3
7 windshield. Before using them, make a
test by polishing an area which does
not affect your visibility.
Cleaning the titanium muffler
This model is equipped with a titanium
muffler, which requires the following
special care.
 Use only a soft, clean cloth or
sponge with mild detergent and
water to clean the titanium muffler.
However, if the muffler cannot be
thoroughly cleaned with mild de-
tergent, alkaline products and a
soft brush may be used.
 Never use compounds or other
special treatments to clean the ti-
tanium muffler, as they will remove
the finish on the outer surface of
the muffler.
 Even the smallest amounts of oil,
such as from oily towels or finger-
prints, will leave stains on the tita-
nium muffler, which can be
removed with a mild detergent. 
Note that the thermally induced
discoloring of the portion of the
exhaust pipe leading into the tita-
nium muffler is normal and cannot
be removed.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts.
4. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11132
Contaminants on the brakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the b rakes or tires.
 If necessary, clean the brake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before ri din g at hi gher
speed s, test the motorcycle’s
b rakin g performance an d cor-
nerin g b ehavior.NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, but
treat them with a suitab le care
prod uct.
 Avoi d usin g a brasive polishin g
compoun ds as they will wear
away the paint.
U2CXE2E0.book Page 3 Tuesday, June 9, 2015 5:04 PM

Specifications
8-2
8
6th:1.150 (23/20)
Chassis:Frame type:
Diamond
Caster angle: 24.00 °
Trail: 97 mm (3.8 in)Front tire:Type:Tubeless
Size: 120/70 ZR17M/C (58W)
Manufacturer/model:
BRIDGESTONE/BT016FF
Manufacturer/model: DUNLOP/Qualifier PTMRear tire:Type:
Tubeless
Size: 180/55 ZR17M/C (73W)
Manufacturer/model: BRIDGESTONE/BT016RF
Manufacturer/model:
DUNLOP/Qualifier PTMLoa din g:Maximum load:
186 kg (410 lb)
(Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measure d on col d
tires):Up to 90 kg (198 lb) load:
Front: 250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
90 kg (198 lb) load - maximum load: Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding: Front: 250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)Front wheel:Wheel type:Cast wheel
Rim size: 17M/CxMT3.50Rear wheel:Wheel type:Cast wheel
Rim size: 17M/CxMT5.50Front brake:Type:
Hydraulic dual disc brake
Specified brake fluid: DOT 4
Rear brake:Type:
Hydraulic single disc brake
Specified brake fluid:
DOT 4Front suspension:Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 115 mm (4.5 in)Rear suspension:Type:Swingarm (link suspension)
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 120 mm (4.7 in)Electrical system:System voltage:
12 V
Ignition system: TCI
Charging system: AC magnetoBattery:Model:YTZ10S
U2CXE2E0.book Page 2 Tuesday, June 9, 2015 5:04 PM

10-1
10
IndexAAir filter element .................................... 6-19
Auxiliary light......................................... 6-37BBattery .................................................. 6-33
Brake and clutch levers, checking and
lubricating ........................................... 6-31
Brake and shift pedals, checking and lubricating ........................................... 6-30
Brake fluid, changing ............................ 6-27
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-16
Brake lever free play, checking............. 6-24
Brake light switches.............................. 6-24
Brake pedal........................................... 3-16
Brake/tail light ....................................... 6-37CCables, checking and lubricating ......... 6-29
Care ........................................................ 7-1
Catalytic converters .............................. 3-19
Clutch lever ........................................... 3-15
Clutch lever free play, adjusting ........... 6-23
Coolant ................................................. 6-16
Coolant temperature warning light ......... 3-5
Cowlings and panels, removing and installing................................................ 6-8DDimmer switch ...................................... 3-14
Drive chain, cleaning and lubricating .... 6-29
Drive chain slack................................... 6-27EEngine break-in....................................... 5-3
Engine idling speed, checking .............. 6-19
Engine oil and oil filter cartridge ........... 6-13 Engine serial number .............................. 9-1
Engine stop switch ............................... 3-14
Engine trouble warning light ................... 3-7
EXUP system........................................ 3-27
FFront and rear brake pads, checking ... 6-25
Front fork, adjusting ............................. 3-22
Front fork, checking ............................. 6-32
Fuel ....................................................... 3-17
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose and overflow
hose ................................................... 3-19
Fuel tank cap ........................................ 3-17
Fuses, replacing ................................... 6-35HHandlebar switches .............................. 3-14
Hazard switch....................................... 3-15
Headlight bulb, replacing ..................... 6-36
Helmet holding cable ........................... 3-21
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-14IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-28
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-7
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing........ 6-38
Luggage strap holders ......................... 3-27MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4 Maintenance, emission control
system ..................................................6-3
Matte color, caution ................................7-1
Model label .............................................9-1
Multi-function meter unit .........................3-8
NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-14RRear view mirrors ..................................3-22SSafety information ...................................1-1
Seats .....................................................3-20
Shifting ....................................................5-2
Shift pedal .............................................3-15
Shift timing indicator light .......................3-7
Shock absorber assembly, adjusting ....3-24
Sidestand ..............................................3-28
Sidestand, checking and lubricating.....6-31
Spark plugs, checking ..........................6-12
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch ...........................................3-14
Steering, checking ................................6-33
Storage ...................................................7-4
Supporting the motorcycle ...................6-39
Swingarm pivots, lubricating ................6-32
U2CXE2E0.book Page 1 Tuesday, June 9, 2015 5:04 PM