clutch YAMAHA YZF-R6 2017 User Guide

Periodic maintenance an d a djustment
7-4
7
EAU71372
General maintenance an d lu brication chart
NO. ITEM
1 *Dia
gnostic system
check • Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. Every 40000 km (24000 mi)
3Clutch • Check operation.
•Adjust. √√√√√
4 *Front brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
5 *Rear brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
6 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
7 *Brake flui d • Change. Every 2 years
8 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
9 *Tires • Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
10 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
11 *Swin
garm pivot
b earin gs • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
12 Drive chain • Check chain slack, alignment
and condition.
• Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 800 km (500 mi) and after
washing the motorcycle, riding
in the rain or riding in wet areasX 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance an d a djustment
7-5
7
13 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√ √
• Moderately repack with lithium- soap-based grease. √√
14 *Chassis fasteners • Make sure that all nuts, bolts
and screws are properly tight-
ened. √√√√√
15 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
16 Brake pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Shift pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
19 Si destan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
20 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
21 *Front fork • Check operation and for oil
leakage.
• Replace if necessary. √√√√
22 *Shock ab
sorber
assem bly • Check operation and for oil
leakage.
• Replace if necessary. √√√√
23 *Rear suspension
relay arm an
d con-
nectin g arm pivot-
in g points • Check operation.
√√√√
24 En gin
e o
il• Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
25 En
gine oil filter
cartri dge • Replace.
√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
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Periodic maintenance an d a djustment
7-16
7
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE
ECA11621
 In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical add itives. Do
not use oils with a d iesel speci-
fication of “CD” or oils of a hi gh-
er quality than specified . In
a ddition, do not use oils la bele d
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
15. Check the filler cap O-ring for damage, and replace it if neces-
sary.
16. Install and tighten the oil filler cap.
17. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
TIP
After the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.
NOTICE
ECA10402
If the oil level warnin g li ght flickers
or remains on even if the oil level is
correct, imme diately turn the en gine
off an d have a Yamaha dealer check
the vehicle.
18. Turn the engine off, and then check the oil level and correct it if
necessary.
19. Check the dipstick O-ring for damage, and replace it if neces-
sary.
20. Install the cowlings.
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Periodic maintenance an d a djustment
7-24
7
EAU21963
Cast wheels
To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
 The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.
 The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU79960
Adjustin g the clutch lever free
play
Measure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).
TIP
If the specified clutch lever free play
cannot be obtained as described
above, proceed as follows.
1. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable.
2. Remove panel B and cowling C. (See page 7-7.)
3. Loosen the locknut at the crank- case.
1. Clutch lever free play
2. Clutch lever free play adjusting bolt
Clutch lever free play:10.0–15.0 mm (0.39–0.59 in)
12
(a)
(b)
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Periodic maintenance an d a djustment
7-25
7 4. To increase the clutch lever free
play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free
play, turn the adjusting nut in di-
rection (b).
5. Tighten the locknut.
6. Install the cowling and the panel.
EAU37914
Checkin g the brake lever free
play
There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon gy feelin g in the b rake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system be-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the
b rakin g performance, which may re-
sult in loss of control an d an acci-
d ent.
1. Locknut
2. Clutch lever free play adjusting nut
1
2(a)(b)
1. No brake lever free play
1
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Periodic maintenance an d a djustment
7-32
7
EAU44276
Checkin g an d lu bricatin g the
b rake an d shift pe dals
The operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pe dal
Shift pe dal
EAU23144
Checkin g an d lu bricatin g the
b rake an d clutch levers
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommen ded lu bricant:
Lithium-soap-based greaseRecommen ded lu bricants:
Brake lever: Silicone grease
Clutch lever: Lithium-soap-based grease
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Specifications
9-1
9
Dimensions:
Overall length:2040 mm (80.3 in)
Overall width:
695 mm (27.4 in)
Overall height: 1150 mm (45.3 in)
Seat height: 850 mm (33.5 in)
Wheelbase:
1375 mm (54.1 in)
Ground clearance: 130 mm (5.12 in)
Minimum turning radius: 3.6 m (11.81 ft)
Wei ght:
Curb weight:
190 kg (419 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
4-cylinder
Displacement: 599 cm³
Bore × stroke:
67.0 × 42.5 mm (2.64 × 1.67 in)
Compression ratio:
13.1 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40, 20W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change: 2.40 L (2.54 US qt, 2.11 Imp.qt) With oil filter removal:
2.60 L (2.75 US qt, 2.29 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
2.30 L (2.43 US qt, 2.02 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
17 L (4.5 US gal, 3.7 Imp.gal)
Fuel reserve amount: 3.4 L (0.90 US gal, 0.75 Imp.gal)
Fuel injection:
Throttle body:
ID mark:BN64 20
Spark plu g(s):
Manufacturer/model:
NGK/CR10EK
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Clutch:
Clutch type:Wet, multiple-disc
Drivetrain:
Primary reduction ratio:
2.073 (85/41)
Final drive: Chain
Secondary reduction ratio: 2.813 (45/16)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.583 (31/12)
2nd: 2.000 (32/16)
3rd: 1.667 (30/18)
4th:
1.444 (26/18)
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11-1
11
Index
A
ABS ...................................................... 4-19
ABS warning light ................................... 4-7
Air filter element ................................... 7-19
Auxiliary DC connector ........................ 4-30
B
Battery .................................................. 7-35
Brake and clutch levers, checking and
lubricating .......................................... 7-32
Brake and shift pedals, checking and lubricating .......................................... 7-32
Brake fluid, changing ........................... 7-28
Brake fluid level, checking ................... 7-27
Brake lever ........................................... 4-18
Brake lever free play, checking ............ 7-25
Brake light switches ............................. 7-26
Brake pedal .......................................... 4-18
C
Cables, checking and lubricating ......... 7-31
Canister ................................................ 7-12
Care ........................................................ 8-1
Catalytic converters ............................. 4-22
Clutch lever .......................................... 4-17
Clutch lever free play, adjusting ........... 7-24
Coolant ................................................. 7-17
Coolant temperature warning light ......... 4-6
Cowlings and panels, removing and installing ............................................... 7-7
D
Data recording, vehicle ........................ 10-3
Diagnostic connector ........................... 10-2
Dimmer switch ....................................... 4-4
D-mode (drive mode) ............................. 3-1
Drive chain, cleaning and lubricating ... 7-30
Drive chain slack .................................. 7-29
Drive mode switch.................................. 4-5
E
Engine break-in ...................................... 6-4
Engine idling speed, checking ............. 7-20
Engine oil and oil filter cartridge ........... 7-13
Engine serial number............................ 10-1
Engine trouble warning light................... 4-6
EXUP system........................................ 4-29
F
Front and rear brake pads, checking ... 7-26
Front fork, adjusting ............................. 4-25
Front fork, checking ............................. 7-34
Fuel....................................................... 4-20
Fuel consumption, tips for reducing ...... 6-4
Fuel level warning light ........................... 4-6 Fuel tank cap ........................................ 4-20
Fuel tank overflow hose ........................ 4-22
Fuses, replacing.................................... 7-37
H
Handlebar switches ................................ 4-4
Hazard switch ......................................... 4-5
High beam indicator light........................ 4-5
Horn switch............................................. 4-4
I
Identification numbers .......................... 10-1
Ignition circuit cut-off system ............... 4-31
Immobilizer system ................................. 4-1
Immobilizer system indicator light .......... 4-7
Indicator lights and warning lights .......... 4-5
L
License plate light bulb, replacing ........ 7-39
M
Main switch/steering lock ....................... 4-2
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control
system .................................................. 7-3
Matte color, caution ................................ 8-1
Model label ........................................... 10-1
Multi-function meter unit ........................ 4-8
N
Neutral indicator light.............................. 4-5
O
Oil level warning light .............................. 4-5
P
Parking .................................................... 6-5
Part locations .......................................... 2-1
Pass switch............................................. 4-4
Q
Quick shift system .................................. 3-4
R
Rear view mirrors .................................. 4-24
S
Safety information................................... 1-1
Seats ..................................................... 4-23
Shifting .................................................... 6-3
Shift light ................................................. 4-7
Shift pedal............................................. 4-17
Shock absorber assembly, adjusting ... 4-27
Sidestand .............................................. 4-30
Sidestand, checking and lubricating .... 7-33
Spark plugs, checking .......................... 7-11
Special features ...................................... 3-1
Specifications ......................................... 9-1
Starting the engine.................................. 6-2
Steering, checking ................................ 7-34
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