check oil YAMAHA YZF600 2001 User Guide

PERIODIC MAINTENANCE AND MINOR REPAIR
6-18
6 7. Apply oil of the recommended type
to the entire surface of the sponge
material, and then squeeze the ex-
cess oil out.
NOTE:_ The air filter element should be wet but
not dripping. _8. Insert the air filter element into the
air filter case.
EC000082
CAUTION:_ l
Make sure that the air filter ele-
ment is properly seated in the
air filter case.
l
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
_9. Install the air filter case cover by
installing the screws.
10. Place the fuel tank in the original
position, and then install the bolts.
EW000131
WARNING
_ Make sure that the fuel hoses and
vacuum hose are properly connect-
ed and routed, and not pinched. Re-
place any damaged hoses. _11. Install the seat.
EAU00626
Checking the air vent hose Periodically check the air vent hose for
dust or water that may be deposited in
the hose. If dust or water is found, re-
move the air vent hose, thoroughly
clean it, and then install it.
EC000093
CAUTION:_ Do not operate the motorcycle with
the air vent hose removed. _
Recommended oil:
Engine oil
1. Air vent hose
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
6 Observe these precautions:
l
When checking the fluid level,
make sure that the top of the brake
fluid reservoir is level.
l
Use only the recommended quali-
ty brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.
l
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.
l
Be careful that water does not en-
ter the brake fluid reservoir when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.
l
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
l
As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU03238
Changing the brake fluid Have a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the brake master cylinder and caliper
as well as the brake hose replaced at
the intervals listed below or whenever
they are damaged or leaking.l
Oil seals: Replace every two
years.
l
Brake hose: Replace every four
years.
1. Minimum level mark
Recommended brake fluid: DOT 4Rear
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-31
6
EAU02962
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
EW000112
WARNING
_ Damage to the outer sheath may in-
terfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafe
conditions. _
EAU03209
Checking and lubricating the
throttle grip and cable The operation of the throttle grip and
the condition of the throttle cable
should be checked before each ride,
and the cable should be lubricated or
replaced if necessary.NOTE:_ Since the throttle grip must be removed
to access the throttle cable end, the
throttle grip and the cable should al-
ways be lubricated at the same time. _1. Remove the throttle grip by remov-
ing the screws.
2. Disconnect the throttle cable, hold
it up, and then apply several drops
of oil to the cable end, allowing it to
trickle into the sheath.
3. Connect the throttle cable, and
then grease the inside of the throt-
tle grip housing.
4. Grease the metal-to-metal contact
surface of the throttle grip, and
then install the grip by installing
the screws. Recommended lubricant:
Engine oil
Recommended lubricant:
Throttle cable:
Engine oil
Throttle grip housing and grip:
Lithium-soap-based grease
(all-purpose grease)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
6
EAU00790
Lubricating the rear
suspension The pivoting points of the rear suspen-
sion must be lubricated at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU02939
Checking the front fork The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
EW000115
WARNING
_ Securely support the motorcycle so
that there is no danger of it falling
over. _Check the inner tubes for scratches,
damage and excessive oil leakage.To check the operation
1. Place the motorcycle on a level
surface and hold it in an upright
position.
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
EC000098
CAUTION:_ If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it. _
Recommended lubricant:
Molybdenum disulfide grease
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INDEXAAir filter element, cleaning ...................... 6-17
Air intake duct ........................................ 6-19
Air vent hose, checking .......................... 6-18
Anti-theft alarm ........................................3-5BBattery ................................................... 6-35
Brake and clutch levers, checking and
lubricating ............................................ 6-32
Brake and shift pedals, checking and
lubricating ............................................ 6-32
Brake fluid, changing ............................. 6-28
Brake fluid level, checking...................... 6-27
Brake lever...............................................3-7
Brake light switch (rear), adjusting ......... 6-26
Brake pads, checking............................. 6-27
Brake pedal..............................................3-8
Brake pedal position, adjusting .............. 6-25CCables, checking and lubricating............ 6-31
Carburetors, adjusting............................ 6-19
Care.........................................................7-1
Clutch lever ..............................................3-7
Clutch lever free play, adjusting ............. 6-25
Conversion table ......................................8-5
Coolant .................................................. 6-13
Changing .......................................... 6-14
Checking .......................................... 6-13
Coolant temperature gauge .....................3-5
Cowlings, removing and installing ............6-5
DDimmer switch ......................................... 3-5
Drive chain, lubricating .......................... 6-30
Drive chain slack ................................... 6-29
Checking .......................................... 6-29
Adjusting .......................................... 6-29EEngine break-in ....................................... 5-5
Engine oil and oil filter cartridge ............. 6-10
Engine stop switch................................... 3-6FFront and rear suspension settings ........ 3-17
Front fork, adjusting ............................... 3-12
Front fork, checking ............................... 6-33
Fuel ......................................................... 3-9
Fuel consumption, tips for reducing ......... 5-4
Fuel level warning light ............................ 3-3
Fuel tank breather hose
(Germany only) ..................................... 3-9
Fuel tank cap ........................................... 3-8
Fuses, replacing .................................... 6-36HHandlebar switches ................................. 3-5
Headlight bulb, replacing ....................... 6-37
Helmet holder ........................................ 3-11
High beam indicator light ......................... 3-3
Horn switch ............................................. 3-6
IIdentification numbers ..............................9-1
Idling speed, adjusting ...........................6-19
Ignition circuit cut-off system ..................3-19
Indicator and warning lights......................3-2KKey identification number .........................9-1LLight switch ..............................................3-6
Luggage strap holders ...........................3-18MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level warning light ...............................3-2PParking.....................................................5-6
Part locations ...........................................2-1
Pass switch ..............................................3-5
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list ............................4-1
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