window Abarth 500 2010 Owner handbook (in English)

123
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
SCHEDULED SERVICING ................................................ 124
SERVICE SCHEDULE........................................................... 125
REGULAR INSPECTIONS ................................................. 127
DEMANDING USE OF THE CAR ...................................127
CHECKING FLUID LEVELS................................................ 128
AIR CLEANER ...................................................................... 132
POLLEN FILTER ................................................................... 132
BATTERY................................................................................ 132
WHEELS AND TYRES......................................................... 134
RUBBER HOSES ....................................................................135
WINDSCREEN/REAR WINDOW WIPERS................... 136
BODYWORK........................................................................ 137
INTERIORS ............................................................................ 139
C C C C
A A A A
R R R R

M M M M
A A A A
I I I I
N N N N
T T T T
E E E E
N N N N
A A A A
N N N N
C C C C
E E E E
123-140 ABARTH 500 GB 29-04-2009 9:44 Pagina 123

125
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
SERVICE SCHEDULE
Service coupons shall be performed every 30,000 km
Thousands of kilometres
Check tyre conditions/wear and adjust pressure
if required
Check light system operation (headlights, direction indicators,
hazard lights, passenger compartment lights, boot lights,
instrument panel warning lights, etc.)
Check the operation of the windscreen wiper/washer system,
adjust the sprayers
Check the position and wear of the windscreen and
rear window wiper blades
Check front disc brake pad condition and wear and
operation of pad wear signalling
visually inspect the conditions of: bodywork, underbody
protection, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever
cleanness and lubrication
Check tension and if necessary adjust the accessory
drive belts
Visually inspect the accessory drive belt conditions
Replace accessory drive belts
Check and adjust handbrake lever stroke30 60 90 120 150 180
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●●●●● ●
●●
●●
●
●●●●● ●
123-140 ABARTH 500 GB 29-04-2009 9:44 Pagina 125

127
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
DEMANDING
USE OF THE CAR
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving or in case of
a long term inactivity;
❒in cities;
perform the following inspections more
frequently than shown on the Service
Schedule:
❒check front/rear disc brake pad con-
dition and wear;
❒check cleanness of bonnet and boot
locks and lever cleanness and lubrica-
tion;
❒visually inspect the conditions of: en-
gine, gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rubber
parts (boots, sleeves, bushes, etc.);
❒inspect the battery charge and fluid
level (electrolyte) (refer to the para-
graph “Battery - Inspection of the bat-
tery charge and of the electrolyte lev-
el” in this chapter);
❒visual check on various drive belt con-
ditions;
❒check and if necessary replace the
pollen filter; in particular it shall be re-
placed if a decrease in the air flow in-
to the passenger comportment is de-
tected;
❒check air cleaner and replace, if re-
quired.
REGULAR
INSPECTIONS
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒operation of lights (headlights, direc-
tion indicators, hazard lights, etc.);
❒operation of the windscreen wiper/
washer system, position and wear of
the windscreen and rear window
wiper blades;
Every 3,000 km check the following and
top-up, if required: engine oil level.
You are recommended to use FL
Seleniaproducts, designed and produced
specifically for Abarth cars (see table “Ca-
pacities” in section “Technical specifica-
tions”).
123-140 ABARTH 500 GB 29-04-2009 9:44 Pagina 127

130
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
WINDSCREEN/REAR WINDOW
WASHER FLUID fig. 1
To add fluid, remove the cap D, pressing
the special tab.
Pour a mixture of water and TUTELA
PROFESSIONAL SC35, in the following
concentrations:
30% TUTELA PROFESSIONAL SC35 and
70% water in summer.
50% TUTELA PROFESSIONAL SC35 and
50% water in winter.
In case of temperatures below –20°C, use
undiluted TUTELA PROFESSIONAL SC35
fluid.
Check level through the reservoir.
Close the cap Dpressing its central sec-
tion. ENGINE COOLANT fig. 1
The coolant level must be checked when
the engine is cold and must be between
the MIN and MAX lines on the vessel.
If the level is low, pour slowly a mixture
of 50% distilled water and 50% PARAFLU
UP of the FL Selenia Group through the
filler neck Cuntil the level reaches MAX.
A 50-50 mixture of PARAFLU UP and dis-
tilled water gives freeze protection to
–35°C.
When the vehicle is used under particu-
larly harsh climate conditions, we recom-
mend using a 60-40 mixture of PARAFLU
UP and demineralised water.PARAFLU UP antifreeze is
used in the engine cooling sys-
tem. Use fluid of the same
type contained in the cooling
system for top-ups. PARAFLU UP may
not be mixed with other types of fluids.
If this accidentally occurs, do not start
the engine and contact a Abarth Deal-
ership.
The engine cooling system is
pressurized. If required, re-
place the cap with an original spare
part so as not to compromise system
efficiency. Do not remove the cap
from the vessel when the engine is
hot: risk of burns.
WARNING
Do not travel with the wind-
screen washing reservoir
empty: the windscreen washer is fun-
damental to improve visibility.
Some commercial windscreen wash-
er additives are flammable. The en-
gine compartment contains hot parts
which could start a fire if they come
into contact.
WARNING
123-140 ABARTH 500 GB 29-04-2009 9:44 Pagina 130

136
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
WINDSCREEN/
REAR WINDOW
WIPERS
BLADES
Periodically clean the rubber part using
special products; TUTELA PROFES-
SIONAL SC35 is recommended.
Replace the blades if the rubber edge is de-
formed or worn. In all cases, it is advisable
to replace them approximately once a year.
A few simple precautions can reduce the
possibility of damage to the blades:
❒make sure that the rubber part is not
stuck to the windscreen at sub-zero
temperatures. Use an antifreeze prod-
uct to release it if required.
❒remove the snow from the window:
this will avoid overstressing the elec-
trical motor in addition to protecting
the blades;
❒do not operate the windscreen and the
rear screen wipers on dry glass.Replacing the windscreen
wiper blades fig. 5
Proceed as follows:
❒lift the arm Aof the wiper and position
the blade so that it forms an angle of
90° with the arm itself;
❒press the button Aand extract from
the arm Bthe brush C;
❒insert the new blade making sure it is
locked.
fig. 5F0S119Ab
Driving with worn wiper
blades is a serious hazard,
because visibility is reduced in bad
weather.
WARNING
Changing the rear
window blade fig. 6
Proceed as follows:
❒raise the cover Aand remove the arm
from the car, slackening the nut Bthat
fastens it to the pivot pin;
❒fit the new arm, positioning it correct-
ly, and fully tighten the nut;
❒lower the cover.
fig. 6F0S120Ab
123-140 ABARTH 500 GB 29-04-2009 9:44 Pagina 136

137
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
BODYWORK
PROTECTION FROM
ATMOSPHERIC AGENTS
The main causes of corrosion are the fol-
lowing:
❒atmospheric pollution;
❒salty air and humidity (coastal areas, or
hot humid climates);
❒seasonal environment conditions.
Not to be underestimated is also the abra-
sive action of wind-borne atmospheric
dust and sand and mud and gravel raised
by other cars.
On your car, Abarth implemented the
best manufacturing technologies to effec-
tively protect the bodywork against cor-
rosion.
These are the most important:
❒painting products and systems which
give the car particular resistance to cor-
rosion and abrasion;
❒use of galvanised (or pre-treated) steel
sheets, with high resistance to corro-
sion;
❒spraying the underbody, engine com-
partment, wheelhouse internal parts
and other parts with highly protective
wax products; SPRAY NOZZLES
Windscreen washer fig. 7
If the jet of fluid is inadequate, firstly check
that there is fluid in the reservoir: see
“Checking fluid levels” in this section).
Then check that the nozzle holes are not
clogged, if necessary use a needle.
The windscreen jets are directed by ad-
justing the angle of the nozzles.
Fluid jets shall be directed at about
1/3height from the window upper edge.
IMPORTANT For the versions with sun-
roof, before operating the front sprays,
ensure that the sunroof is closed.Rear window wiper fig. 8
Rear window washer jets are fixed.
The nozzle holder is on the rear window.
fig. 7F0S122Abfig. 8F0S123Ab
123-140 ABARTH 500 GB 29-04-2009 9:44 Pagina 137

139
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
INTERIORS
Periodically check that water is not trapped
under the mats (due to water dripping off
shoes, umbrellas, etc.) which could cause
oxidisation of the sheet metal. Front headlights
IMPORTANT Never use aromatic sub-
stances (e.g.: petrol) or ketenes (e.g.: ace-
tone) for cleaning front headlight plastic
lens. Windows
Use specific window cleaner products.
Use also clean cloths to avoid scratching
the glass or damaging the transparency.
IMPORTANT The inside of the rear win-
dow should be wiped gently with a cloth
in the direction of the filaments to avoid
damaging the heating device.
Engine compartment
At the end of each winter, thoroughly
wash the engine compartment, taking care
to avoid directly hitting with the water jet
the electronic control units and the re-
lay/fuse control unit on the left side of the
engine compartment (running direction).
Have this operation performed at a spe-
cialised workshop.
IMPORTANT Perform this operation on
a cold engine and with the key at STOP.
After the washing operation, make sure
that the various protections (e.g. rubber
caps and guards) have not been removed
or damaged.
Never use flammable prod-
ucts, such as petrol ether or
rectified petrol to clean inside the car.
The electrostatic charges which are
generated by rubbing during the
cleaning operation may cause a fire.
WARNING
Don’t keep aerosol cans in
the vehicle: risk of explosion.
Aerosol cans must not be exposed to
a temperature exceeding 50°C. When
the vehicle is exposed to sunlight, in-
ner temperature can greatly exceed
this value.
WARNING
123-140 ABARTH 500 GB 29-04-2009 9:44 Pagina 139

154
WARNING
LIGHTS AND
MESSAGES
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CAPACITIES
Fuel tank: litresincluding a reserve of: litres
Engine cooling system:
litres
Engine sump: litres
Engine sump and filter: litres
Gearbox/differential casing:
litres
Hydraulic brake circuit:
kg
Windscreen and rear
window washer fluid tank: litres
(❑) When the vehicle is used under particularly harsh climate conditions, we recommend using a 60-40 mixture of PARAFLU UP and deminer-
alised water.
1.4 TB BZ ABARTH
35
5
5.15
2.75
2.90
1.65
0.55
2.5Prescribed fuels and
Original lubricants
Unleaded petrol, at least 95
R.O.N. (Specification EN 228)
Mixture of 50% distilled water
and PARAFLU UP
(❑)
SELENIA ABARTH 10W50
TUTELA CAR TECHNYX
TUTELA TOP 4
Mixture of water and
TUTELA PROFESSIONAL
SC 35
141-159 ABARTH 500 GB 29-04-2009 9:44 Pagina 154

156
WARNING
LIGHTS AND
MESSAGES
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Use Fluid and lubricant specifications Recommended Applicationsfor correct car operation fluids and lubricants
Lubricants and greases
for movement
transmission
Brake fluid
Protective agent
for radiators
Windscreen/
rear window
washer fluid
(*) IMPORTANT Don’t use fluids having different specifications for topping up or mixing.
(❑) When the vehicle is used under particularly harsh climate conditions, we recommend using a 60-40 mixture of PARAFLU UP and deminer-
alised water.
Mechanical gearbox
and differential
CV joints
on wheel side
CV joints
on differential side
Brake and clutch
hydraulic controls
Cooling circuits
proportions of use:
50% demineralised
water 50%
PARAFLU UP
(❑)
To be used diluted
or undiluted in wind-
screen/rear window
washer/wiper
systems
TUTELA CAR
TECHNYX
Contractual Technical
Reference N° F010.B05
TUTELA ALL STARContractual Technical
Reference N° F702.G07
TUTELA STAR 325Contractual Technical
Reference N° F301.D03
TUTELA TOP 4Contractual Technical
Reference N° F001.A93
PARAFLU UP (*)Contractual Technical
Reference N° F101.M01
TUTELA
PROFESSIONAL
SC 35
Contractual Technical
Reference N° F201.D02
Synthetic lubricant, grade SAE 75W- 85 Exceeds the
API GL4 PLUS, FIAT 9.55550 specifications
Molybdenum bisulphide grease, resistant to high
temperatures. Consistency NL.GI. 1-2
Poly-urea synthetic-based grease suitable for
high temperatures. Consistency N.L.G.I.2.
Synthetic fluid FMVSS n° 116 DOT 4, ISO 4925
SAE J1704, CUNA NC 956- 01
Red protective with antifreeze action, based on inhibit-
ed monoethylen glycol with organic formula based on
O.A.T.
That passes CUNA NO 956-16, ASTM D 3306
specifications
Mixture of alcohol, water and surfactants CUNA NO
956-II
141-159 ABARTH 500 GB 29-04-2009 9:44 Pagina 156

160
WARNING
LIGHTS AND
MESSAGES
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Boot light .............................................. 46
– bulb replacement .......................... 115
Boot ........................................................46
– opening ........................................... 46
– closing ............................................. 47
– extension ........................................ 48
Brake fluid level ................................... 131
Brakes..................................................... 147
– specifications ................................. 147
– brake fluid level ............................. 131
Capacities ............................................ 154
Car maintenance and care ................123
– scheduled servicing ...................... 127
– service schedule ........................... 124
– scheduled maintenance plan ...... 125
– heavy-duty use of the car ........... 127
Carrying children in safety ................ 67
Ceiling light .......................................... 36
– activation ........................................ 36
– bulb replacement .......................... 114
Ceiling light .......................................... 36
– front ................................................ 36
– boot compartment ....................... 46
Central storage compartment ......... 40
Chassis marking ................................ 143
Checking fluid levels ........................... 128Child seats
(compliance for use) .................. 70-72
Cigar lighter ......................................... 39
Climatic comfort ................................ 27
– ventilation ...................................... 27
Clutch ................................................... 146
CO
2emissions .................................... 158
Code card ............................................ 5
Consumptions ..................................... 157
– fuel ................................................... 157
– motor oil ........................................ 139
Controls ............................................... 37
Cup holders ......................................... 40
Current outlet ..................................... 41
Dashboard .......................................... 3
Daytime lights....................................... 34
– activation......................................... 34
– bulb replacement........................... 113
Dimensions .......................................... 151
Dipped beam headlights .................... 34
– activation ........................................ 34
– bulb replacement .......................... 112
Direction indicators ........................... 34
– activation ........................................ 34
– front bulb replacement ............... 111
– side bulb replacement ................. 112
ABS System ........................................ 53
Accessories purchased by
the owner .......................................... 60
Air filter ................................................ 132
Air recycle ..................................28-29-31
Air vents ............................................... 27
Airbag .................................................... 73
– driver's front airbag....................... 74
– front airbag passenger side .......... 74
– driver's knee-level airbag............. 75
– Side bag-Window bag ............75-76
ASR ......................................................... 56
Automatic climate control system 31
Battery.................................................. 132
– jump starting with battery .......... 96
– useful advice .................................. 133
– inspecting the charge ................ 132
– battery charger ............................. 121
– replacement ................................... 132
Bodywork.............................................. 137
– version codes ................................144
– warranty ......................................... 138
– maintenance .................................. 138
– protection ...................................... 137
Bonnet .................................................. 49
Boot extension .................................... 48
I
I I I
N N N N
D D D D
E E E E
X X X X
160-168 ABARTH 500 GB 7-05-2009 16:45 Pagina 160