Abarth 500 2014 Owner handbook (in English)

120
WARNING LIGHTS ANDMESSAGES
CAR
MAINTENANCE
TECHNICAL SPECIFICATIONS
IINDEX
YOUR CAR
SAFETY DEVICES
CORRECT USE OF THE
CAR
IN ANEMERGENCY
20
20
20
30
50
30
30
20
20
30
30
30
50
30
T02
T03
T05
T06
T07
T08
T09
T10
T14
T17
T19
T20
T30
T31
F19
F20
F21
F22
F22
F23
F24
F30
F84
F85
F87
7.5
30
15
15
20
20
7.5
15
10
15
7.5
Engine compartment control unit - fig. 41FUSE AMPERE
Conditioner compressor
Heated rear window, mirror demisters
Fuel pump
Ignition coil
Engine control unit
Braking system (control unit, valves)
+15 Braking system, electrical driving, yaw sensor
Fog headlights
Spare
Front socket (with or without cigar lighter plug)
+15 for backing lights, T02, T05, T14 and T19 relay coils
Engine compartment control unit - fig. 41RELÉ AMPERE
Main headlights
Buzzers
Conditioner compressor
One-speed engine cooling fan - Low speed engine cooling fan
High-speed engine cooling fan
Climate control system fan
Engine control system (main relay)
Spare
Fog headlights
Fuel pump
Demisting
Spare
Spare
Front socket (with or without cigar lighter plug)
095-122 ABARTH 500 1ed GB:095-122 ABARTH 500 GB 24-05-2012 9:56 Pagina 120

121
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
IF THE BATTERY IS FLAT
IMPORTANT The battery recharging pro-
cedure is provided as an example only.
You are recommended to go to a Abarth
Dealership to have this operation per-
formed.
Low amperage slow recharging for ap-
proximately 24 hour is advised. A pro-
longed recharge might damage the battery.
Charge the battery as follows:
❒disconnect battery negative terminal;
❒connect the charger cables to the bat-
tery terminals, observing the poles;
❒turn on the charger;
❒when you have finished, turn the charg-
er off before disconnecting the battery;
❒reconnect battery negative terminal.
Battery fluid is poisonous
and corrosive: avoid contact
with your skin and eyes. The battery
recharging operation must be per-
formed in a ventilated place, away
from naked flames or possible sources
of sparks to avoid the risk of explo-
sion and fire.
WARNING
Don’t try to recharge a
frozen battery: defrost it first
to prevent the risk of explosion. If a
battery was frozen, have it inspect-
ed by specialised personnel before
recharging to check that the internal
elements are not damaged and that
the casing is not cracked causing the
risk of leakage of poisonous, corrosive
gas.
WARNING
RAISING THE CAR
As a result of its sporty nature, the car is fit-
ted with aerodynamic spoilers at the bot-
tom and miniskirts at the side. If the vehi-
cle needs to be raised, go to an Abarth
Dealership which is equipped with arm lifts
and workshop lifts.
Take special care when posi-
tioning the arm lifts or the
workshop lift in order not to
damage the aerodynamic
spoilers and miniskirts.
fig. 41a
169,5 mm 150,7 mm
F0S139Ab
095-122 ABARTH 500 1ed GB:095-122 ABARTH 500 GB 24-05-2012 9:56 Pagina 121

122
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE
CAR
IN AN
EMERGENCY
TOWING THE CAR
The tow ring provided with the car is
housed in the tool box under the boot
mat.
FASTENING THE TOW
RING fig. 42-43
Proceed as follows:
❒release the cap A(only present in the
rear section Fig. 43);
❒take the tow hook Bfrom its seat in
the tool support;
❒tighten the ring on the rear or front
threaded pin.
Before beginning the tow,
turn the ignition key to MAR
and then to STOP, without extract-
ing it If the key is extracted, the steer-
ing wheel lock will be automatically
activated, thus preventing steering
WARNING
Because of the vehicle con-
formation, it cannot be
loaded onto railway carriages and
transported.
WARNING
The power brakes and the
electrical power steering will
not work while the car is being towed.
More effort on the brake pedal and
steering wheel will therefore be re-
quired. Do not use wires for towing.
Do not jerk. Make sure not to dam-
age parts in contact with the car
while towing. Respect the specific
rules of the Highway Code when tow-
ing the car specifically in relation to
the towing device and the behaviour
to maintain on the road.
Do not start the engine while towing
the car.
WARNING
fig. 42

F0S115Abfig. 43

F0S116Ab
095-122 ABARTH 500 1ed GB:095-122 ABARTH 500 GB 24-05-2012 9:56 Pagina 122

123
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
SCHEDULED SERVICING ................................................ 124
SERVICE SCHEDULE........................................................... 125
REGULAR INSPECTIONS ................................................. 127
DEMANDING USE OF THE CAR ................................... 127
CHECKING FLUID LEVELS................................................ 128
AIR CLEANER ...................................................................... 132
POLLEN FILTER ................................................................... 132
BATTERY................................................................................ 132
WHEELS AND TYRES......................................................... 134
RUBBER HOSES.................................................................... 135
WINDSCREEN/REAR WINDOW WIPERS ................... 136
BODYWORK........................................................................ 137
INTERIORS ............................................................................ 139
C C
A A
R R

M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
123-140 ABARTH 500 1ed GB:123-140 ABARTH 500 GBdx 24-05-2012 10:01 Pagina 123

124
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
IMPORTANT Scheduled service coupons
are required by the manufacturer. Default
may invalidate the warranty.
Scheduled Servicing is performed by all
Abarth Dealerships, at pre-established
times.
If during each operation, in addition to the
ones programmed, the need arises for fur-
ther replacements or repairs, these may
be carried out only with the explicit agree-
ment of the Customer.IMPORTANT You are advised to contact
Abarth Dealership in the event of any mi-
nor operating faults, without waiting for
the next service coupon.
If your car is used frequently for towing,
the interval between one service coupon
and the other must be reduced.SCHEDULED SERVICING
Correct maintenance is essential for en-
suring long car life under the best condi-
tions.
This is why Abarth has planned a series of
checks and maintenance operations every
30,000 km.
Scheduled servicing will not however ful-
ly cover all of the needs of your car: It is
however important to remember that
scheduled servicing does not completely
cover all the car’s requirements: also in
the initial period before 30,000 km service
coupon and later, between one coupon
and another, ordinary care is still required
such as for example routine check and
topping up the level of fluids, tyre pressure
check, etc.
123-140 ABARTH 500 1ed GB:123-140 ABARTH 500 GBdx 24-05-2012 10:01 Pagina 124

125
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
SERVICE SCHEDULE
Service coupons shall be performed every 30,000 km
Thousands of miles
Thousands of kilometres
Months
Check tyre conditions/wear and adjust pressure
if required
Check light system operation (headlights, direction indicators,
hazard lights, passenger compartment lights, boot lights,
instrument panel warning lights, etc.)
Check the operation of the windscreen wiper/washer system,
adjust the sprayers
Check the position and wear of the windscreen and
rear window wiper blades
Check front disc brake pad condition and wear and
operation of pad wear signalling
visually inspect the conditions of: bodywork, underbody
protection, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever
cleanness and lubrication
Check tension and if necessary adjust the accessory
drive belts
Visually inspect the accessory drive belt conditions
Replace accessory drive belts
Check and adjust handbrake lever stroke18 36 54 72 90 108
30 60 90 120 150 180
24 48 72 96 120 144
●●●●●●
●●●●●●
●●●●●●
●●●●●●
●●●●●●
●●●●●●
●●●●●●
●●
●●
●
●●●●●●
123-140 ABARTH 500 1ed GB:123-140 ABARTH 500 GBdx 24-05-2012 10:01 Pagina 125

18 36 54 72 90 108
30 60 90 120 150 180
24 48 72 96 120 144
●●●●● ●
●●●●● ●
●●●●● ●
●●
●
●●●●● ●
●●●●● ●
●●
Every 15,000 km or every 12 months
●●●
●●●●● ●
●●●●● ●
126
WARNING LIGHTS ANDMESSAGES
TECHNICAL SPECIFICATIONS
INDEX
YOUR CAR
SAFETY DEVICES
CORRECT USE OF THE CAR
IN AN EMERGENCY
CAR
MAINTENANCE
If the car is equipped with esseesse kit (for versions/markets, where provided), the engine oil and engine oil filtermust be changed every 10,000 km.
(❍) In order to ensure correct efficiency and avoid damaging the engine, it is necessary to: - exclusively use certified spark plugs specific for the 1.4 TB BZ Abarth engines. All candles to be fitted must be
of the same type and same manufacturer (see recommendations reported in the “Engine” paragraph);- strictly respect the candles’ Scheduled Maintenance Plan; - it is recommended to apply to Abarth Dealership.
Thousands of miles
Thousands of kilometres
Months
Check rear disk brake pad conditions and wear
Replace the air filter cartridge
Top up fluids (engine coolant, brakes, windscreen washer, battery, etc.)
Check the conditions of the distribution control toothed belt
Replace the distribution control toothed belt (*)
Replace the spark plugs (❍)
Check engine control system operation(through diagnosis socket)
Check the mechanical gearbox oil level
Change engine oil and replace oil filter
Change brake fluid (or every 24 months)
Change the pollen filter (or anyway every year)
Check emissions at the exhaust
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use (cold climates, driving in the city, idling for a long time) or in any case every 5 years
123-140 ABARTH 500 1ed GB:123-140 ABARTH 500 GBdx 24-05-2012 10:01 Pagina 126

127
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
DEMANDING
USE OF THE CAR
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving or in case of
a long term inactivity;
❒in cities;
perform the following inspections more
frequently than shown on the Service
Schedule:
❒check front/rear disc brake pad con-
dition and wear;
❒check cleanness of bonnet and boot
locks and lever cleanness and lubrica-
tion;
❒visually inspect the conditions of: en-
gine, gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rubber
parts (boots, sleeves, bushes, etc.);
❒inspect the battery charge and fluid
level (electrolyte) (refer to the para-
graph “Battery - Inspection of the bat-
tery charge and of the electrolyte lev-
el” in this chapter);
❒visual check on various drive belt con-
ditions;
❒check and if necessary replace the
pollen filter; in particular it shall be re-
placed if a decrease in the air flow in-
to the passenger comportment is de-
tected;
❒check air cleaner and replace, if re-
quired.
REGULAR
INSPECTIONS
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒operation of lights (headlights, direc-
tion indicators, hazard lights, etc.);
❒operation of the windscreen wiper/
washer system, position and wear of
the windscreen and rear window
wiper blades;
Every 3,000 km check the following and
top-up, if required: engine oil level.
You are recommended to use PETRONAS
LUBRICANTSproducts, designed and
produced specifically for Abarth cars (see
table “Capacities” in section “Technical
specifications”).
123-140 ABARTH 500 1ed GB:123-140 ABARTH 500 GBdx 24-05-2012 10:01 Pagina 127

128
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
CHECKING FLUID
LEVELS
A.Engine oil filler
B.Engine oil level dispstick
C.Engine coolant
D.Windscreen washer fluid
E.Brake fluid
F.Battery
fig. 1 Never smoke while working
in the engine compartment.
there might be flammable gases and
vapours, with fire hazards.
WARNING
When topping up, pay atten-
tion not to confuse the vari-
ous types of fluids: they are all
reciprocally incompatible and
may severely damage your car.
B
A
D
CE
F
F0S117Ab
123-140 ABARTH 500 1ed GB:123-140 ABARTH 500 GBdx 24-05-2012 10:01 Pagina 128

129
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
YOUR CAR
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
Engine oil consumption
The maximum engine oil consumption is
usually 400 grams every 1000 km.
When the car is new, the engine needs
to run in, therefore the engine oil con-
sumption can only be considered stabilised
after the first 5,000 ÷ 6,000 km.
IMPORTANT The oil consumption de-
pends on driving style and the conditions
under which the car is used.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after turn-
ing it off before you check the level. ENGINE OIL fig.1
Check the oil level a few minutes (about
5) after the engine has stopped, with the
car parked on level ground.
The oil level shall be included between the
MIN and MAX marks on the dipstick B.
The range between the MIN and MAX
levels corresponds to approximately 1
litre of oil.
If the oil level is near or even under the
MIN line, add oil through the filler Ato
reach the MAX line.
Oil level shall never exceed the MAX line.
Proceed very carefully inside
the engine compartment
when the engine is hot: risk of burns.
Remember that the fan may start up
if the engine is hot: risk of injury. Pay
attention to scarves, ties and other
loose fitting garments: they might get
caught by moving components.
WARNING
Don’t add any oil having dif-
ferent characteristics from
those of the existing engine oil.
The exhausted engine oil and
the replaced oil filter contain
substances that may be dan-
gerous for the environment. It
is advisable to have oil and filters
changed by a Abarth Dealership where
they will be disposed of according to
the law.
123-140 ABARTH 500 1ed GB:123-140 ABARTH 500 GBdx 24-05-2012 10:01 Pagina 129