warning Abarth 500 2019 Owner handbook (in English)

WARNING
116)Modifications or repairs to the electric system that are not carried out properly or do not take the system technical specifications into
account can cause malfunctions leading to the risk of fire.
117)Halogen bulbs contain pressurised gas, in the case of breakage they may burst causing glass fragments to be projected outwards.
118)Before replacing the bulb, wait for the exhaust ducts to cool down: DANGER OF SCALDING!
119)Only replace the light bulbs when the engine is off and in a position that does not interfere with traffic and lets you safely replace them
(see the description in the “Replacement” paragraph). Also ensure that the engine is cold, to prevent the risk of burns.
WARNING
25)Halogen bulbs must be handled holding the metallic part only. Touching the transparent part of the bulb with your fingers may reduce the
intensity of the emitted light and even reduce the lifespan of the bulb. In the event of accidental contact, wipe the bulb with a cloth moistened
with alcohol and let the bulb dry.
26)Where possible, it is advisable to have bulbs changed at an Abarth Dealership. The correct operation and direction of the external lights
are absolutely essential for the safety of the car and of compliance with the law.
99

The bulbs are arranged as follows fig.
91:
1: side / brake light;
2: direction indicators.
REVERSING LIGHT/REAR
FOG LIGHT
For bulb replacement, contact an
Abarth Dealership.
THIRD BRAKE LIGHTS
To replace the bulb proceed as follows:
remove the two guard caps and
unscrew the two fastening screws 1 fig.
92;
remove the assembly;
disconnect the electrical connector
2 fig. 93;
press the retaining device 3 fig. 93
and open the bulb holder;
remove the press-fitted bulb to be
replaced and replace it;
close the bulb holder making sure
the retaining device is correctly locked;
screw in the two fastening screws
and reinstall the guard caps.
NUMBER PLATE LIGHTS
To replace the bulbs, proceed as
follows:
apply pressure to the point shown
by the arrow fig. 94 and remove the
lens;
change the bulb, releasing it from
the side contacts;
fit the new bulb and make sure that
it is correctly clamped between the
contacts;
then refit the lens.
WARNING
120)Due to the high power supply
voltage, gas discharge bulbs (Xenon)
should only be replaced by specialised
personnel: danger of death! Contact
an Abarth Dealership.
91AB0A0314C
92AB0A0097C
93AB0A0098C
94AB0A0099C
102
IN AN EMERGENCY

DEVICE PROTECTEDFUSE AMPERE
Robotised sequential gearbox control unit power supply (+ ignition) F16 7.5
Heated rear windowF20 30
Fog lightsF30 15
Robotised sequential gearbox control unit F84 10
Front power socket (with or without cigar lighter) F85 20
WARNING
121)If the fuse blows again, contact an Abarth Dealership.
122)Never replace a fuse with metal wires or anything else.
123)Never replace a fuse with another with a higher amp rating; DANGER OF FIRE.
124)If a general protection fuse (MEGA-FUSE, MIDI-FUSE, MAXI-FUSE) blows, contact an Abarth Dealership.
125)Before replacing a fuse, make sure that the ignition key has been removed and that all the other services are switched off and/or
disengaged.
126)If a general protection fuse for the safety systems (airbag system, braking system), power unit systems (engine system, gearbox system)
or driving system blows, contact an Abarth Dealership.
WARNING
27)If you need to wash the engine compartment, take care not to directly hit the engine compartment fuse box with the water jet.
107

“Fix&Go” KIT
127) 128)
28)
DESCRIPTION
The Fix&Go quick tyre repair kit fig. 100
is located in the boot, inside a
dedicated container and consists of:
one cartridge 1 containing sealant
and fitted with: transparent tube for
injecting the sealant 4 and sticker
3 with the wording “Max 80 km/h” to
be placed in a clearly visible position
(e.g. on the dashboard) after repairing
the tyre;
one compressor 2;
one leaflet containing instructions for
using the kit;
a pair of gloves located in the hose
compartment of the cartridge 4.
REPAIR PROCEDURE
Proceed as follows:
stop the car in a position that is not
dangerous for oncoming traffic where
you can carry out the procedure safely.
The ground must be flat and sufficiently
compact;
stop the engine, engage the hazard
warning lights and the parking brake;
wear the reflective safety jacket
before getting out of the car (anyway
comply with the laws in force in the
country you are driving in);
Insert the cartridge 1 containing the
sealant in the proper compartment of
the compressor 2, pressing it down
hard fig. 100. Remove the speed limit
sticker 3 and apply it in a clearly visible
position fig. 101;
wear the gloves;
remove the cap from the tyre valve
and connect and firmly tighten the
transparent tube of the sealing fluid 4
fig. 100. If a 250 ml cartridge is present
the housing of the transparent tube is
provided with removable ring to
facilitate extraction. Make sure that the
ON-OFF button 5 fig. 102 is in the off
position (button not pressed);
plug the electric connector 6 fig. 103
into the 12V socket of the vehicle and
start the vehicle engine;
100AB0A0419C
101AB0A0423C
102AB0A0421C
103AB0A0420C
108
IN AN EMERGENCY

WARNING
127)The information required by the
applicable regulation is indicated on the
Fix&Go kit package label. Carefully read
the label on the cartridge before use, avoid
improper use. The kit should be used by
adults and cannot be used by children.
128)IMPORTANT: Do not exceed 80 km/h.
Avoid sudden acceleration or braking.
The kit provides a temporary repair,
therefore the tyre must be examined and
repaired by a specialist as soon as
possible. Before using the kit, ensure that
the tyre is not excessively damaged and
that the rim is in good condition, otherwise
do not use it and call roadside assistance.
Do not remove foreign bodies from the
tyre. Do not let the compressor turned on
for more than 20 consecutive minutes -
overheating hazard.
WARNING
28)The sealant fluid is effective with
external temperatures between -40°C and
+55°C. The sealant fluid has an expiry
date. It is possible to repair tyres which
have been damaged on tread up to a
diameter of 6 mm. Show the cartridge and
the label to the personnel charged with
handling the tyre treated with the tyre
repair kit.
JUMP STARTING
If thesymbol on the display turns
on constantly, contact an Abarth
Dealership immediately.
JUMP STARTING
If the battery is flat, the engine may be
started using an auxiliary battery fig.
106, with the same capacity or a little
higher than the flat one.
29)
129)
Proceed as follows to start the vehicle:
connect the positive terminals (+
mark near the terminal) of the two
batteries using a suitable lead;
with a second lead, connect the
negative terminal (–) of the auxiliary
battery to an earth point
on the
engine or the gearbox of the car to be
started;
start the engine;
when the engine has been started,
remove the leads reversing the order
above.
If after a few attempts the engine does
not start, do not persist but contact
an Abarth Dealership.
IMPORTANT Do not directly connect
the negative terminals of the two
batteries: sparks could ignite explosive
gas released from the battery. If the
auxiliary battery is installed on another
car, prevent accidental contact
between metallic parts of the two cars.
BUMP STARTING
Never bump start the engine by
pushing, towing or driving downhill.
This could cause fuel to flow into the
catalytic converter and damage it
beyond repair.
IMPORTANT Remember that the brake
servo and electric power steering are
not active until the engine is started. A
much greater effort will therefore be
required to use the brake pedal or turn
the steering wheel.
106AB0A0078C
110
IN AN EMERGENCY

WARNING
29)Never use a fast battery-charger to
start the engine as this could damage the
electronic systems of your vehicle,
particularly the ignition and engine fuel
supply control units.
WARNING
129)This starting procedure must be
performed by expert personnel because
incorrect actions could cause electrical
discharge of considerable intensity.
Furthermore, battery fluid is poisonous and
corrosive: avoid contact with skin and
eyes. Keep naked flames and lighted
cigarettes away from the battery and do
not cause sparks.
FUEL CUT-OFF
SYSTEM
This intervenes in the case of an impact
causing:
the interruption of the fuel supply
with the engine consequently cutting
out
the automatic unlocking of the doors
turning on the lights inside the car.
The intervention of the system is
indicated by a message shown on the
display.
IMPORTANT Carefully check the car for
fuel leaks, for instance in the engine
compartment, under the car or near the
tank area.
130)
After a crash, turn the ignition key to
STOP position to prevent the battery
from running down.
To restore the correct operation of the
car, proceed as follows:
turn the ignition key to the MAR
position
activate the right direction indicator
deactivate the right direction
indicator
activate the left direction indicator
deactivate the left direction indicator
activate the right direction indicator
deactivate the right direction
indicator
activate the left direction indicator
deactivate the left direction indicator
turn the ignition key to the STOP
position
turn the ignition key to the MAR-ON
position.
WARNING
130)If, after an impact, you smell fuel or
notice leaks from the fuel system, do
not reactivate the system to avoid the risk
of fire.
111

TOWING THE
VEHICLE
The tow hook, which is supplied with
the vehicle, is housed in the tool box,
under the carpet in the luggage
compartment.
131) 132) 133) 134) 135)
ATTACHING THE TOW
RING
Proceed as follows:
Front
release cap 1 fig. 107
take the tow hook 2 fig. 107 out of
its housing in the tool support;
fully tighten it on the threaded pin.
Rear
release cap 1 fig. 108
take the tow hook 2 fig. 108 out of
its housing in the tool support;
fully tighten it on the threaded pin.
Towing with robotised
sequential transmission
Make sure that the gearbox is in neutral
(N) (checking that the vehicle moves
when pushed) and proceed in the same
way as for towing a normal vehicle
with a manual gearbox. If the gearbox
cannot be put in neutral, do not tow the
car and contact an Abarth Dealership.
WARNING
131)Before towing, turn the ignition key to
MAR-ON and then to STOP without
removing it. The steering column
will automatically lock when the key is
removed and the wheels cannot be
steered.
132)Before tightening the ring clean the
threaded housing thoroughly. Make sure
that the ring is fully fastened in the housing
before towing the car.
133)The front and rear tow hooks should
be used only for emergencies on the road.
You are allowed to tow the vehicle for
short distances using an appropriate
device in accordance with the highway
code (a rigid bar), to move the vehicle on
the road in readiness for towing or
transporting via a breakdown vehicle. Tow
rings MUST NOT be used to tow vehicles
off the road or where there are obstacles
and/or for towing operations using cables
or other non-rigid devices. In compliance
with the above conditions, towing must
take place with the two vehicles (one
towing, the other towed) aligned as much
as possible along the same centre line.
107AB0A0398C
108AB0A0109C
112
IN AN EMERGENCY

SERVICE SCHEDULE
WARNING: Once you have carried out the last intervention in the table, continue with the scheduled servicing, maintaining the
frequency indicated in the plan by marking each operation with a dot or dedicated note.
Warning: simply restarting the maintenance from the start of the plan may cause the allowed interval to be exceeded for some
operations!
Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years 1 2 3 4 5 6 7 8 9 10
Check the tyre condition/wear and, if necessary, adjust the
pressure. Check the "Fix&Go” kit condition/expiry (where
provided)
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel
warning lights, etc.)
Check and, if necessary, top up fluid levels (1)
Check exhaust emissions
Use the diagnosis socket to check supply/engine
management system operation, emissions and, where
present, engine oil degradation
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
116
SERVICING AND CARE

PERIODIC CHECKS
Every 1,000 km or before long
journeys, check and, if necessary, top
up the following:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper blades.
Every 3,000 km check and top up if
required: engine oil level.
You are advised to use PETRONAS
LUBRICANTS products, which have
been designed and produced
specifically for Abarth cars (see table
"Capacities" in the "Technical
specifications" chapter).
DEMANDING USE OF
THE CAR
If the car is used mainly under one of
the following conditions:
if the car is used under demanding
conditions, e.g. on track;
dusty roads;
short, repeated journeys (less than
7-8 Km) at sub-zero outdoor
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect conditions of:
engine, gearbox, transmission, pipes
and hoses (exhaust/fuel system/brakes)
and rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
120
SERVICING AND CARE

WARNING
136)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of
fire.
137)Be very careful when working in the
engine compartment when the engine
is hot: you may get burned. Remember
that the fan may start up if the engine
is hot: this could injure you. Scarves, ties
and other loose clothing might be pulled by
moving parts.
138)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.
139)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Some commercial
windscreen washer additives are
flammable. The engine compartment
contains hot components which may set it
on fire.
140)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.141)The
symbol on the reservoir
identifies synthetic brake fluids,
distinguishing them from the mineral type.
Use of mineral type fluids will damage
the special rubber seals of the braking
system beyond repair.
WARNING
30)Abarth 595/695 is designed and built
for road use, in compliance with the
current regulations. Car use in the track
must be considered as occasional and in
any case under the responsibility of the
user. The vehicle CANNOT be modified or
tampered with for any reason; this would
alter the Manufacturer homologation
and/or safety requirements. Using a
modified or tampered product relieves the
Manufacturer from any responsibility on
the product and may expose people
to serious risks.
31)When topping up, take care not to mix
up the various types of fluids: they are
not compatible with each other and could
seriously damage the car.
32)Do not add oil with specifications other
than those of the oil already existing in
the engine.
33)PARAFLU
UPanti-freeze is used in the
engine cooling system. Use the same fluid
as in the cooling system when topping
up. PARAFLU
UPcannot be mixed with any
other type of fluid. If this happens, do not
start the engine under any circumstances
and contact an Abarth Dealership.34)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
WARNING
4)Used engine oil and oil filters contain
substances which are harmful to the
environment. You are advised to go to an
Abarth Dealership to have the oil and filters
changed.
124
SERVICING AND CARE