check engine ACURA CSX 2006 Service Manual PDF

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10-410-4 Cooling System
Radiator Cap Test
Radiator Test
A
B
A
1. Wait until the engine is cool, then carefully removethe radiator cap (A). Wet the radiator cap seal with
engine coolant, then install it on a commercially
available pressure tester (B).
2. Apply a pressure of 93 123 kPa (0.95 1.25 kgf/cm , 14 18 psi).
3. Check for a drop in pressure.
4. If the pressure drops, replace the cap. 1. Wait until the engine is cool, then carefully remove
the radiator cap and fill the radiator with engine
coolant to the base of the filler neck.
2. Attach a commercially available pressure tester (A) to the radiator, and apply a pressure of 93 123 kPa
(0.95 1.25 kgf/cm , 14 18 psi).
3. Inspect for engine coolant leaks and a drop in pressure.
4. Check for engine oil in the coolant and/or coolant in the engine oil.
5. Remove the tester, and reinstall the radiator cap.
2 2
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K20Z2 engine
10-610-6 Cooling System
Water Pump Inspection
Water Pump Replacement
A
A
B
A
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
1. Remove the drive belt (see page 4-31).
2. Turn the water pump pulley counterclockwise, and check that it turns freely and smoothly. If it does not
turn smoothly, replace the water pump (see page
10-6).
NOTE: When you check the water pump, you may
see a small amount of ‘‘weeping’’ from the bleed
holes (A). This is normal.
3. Install the drive belt (see page 4-31). 1. Remove the drive belt (see page 4-31).
2. Drain the engine coolant (see page 10-8).
3. Remove the drive belt auto-tensioner pulley
(see page 4-33).
4. Remove the crankshaft pulley (see page 6-16).
5. Remove the six bolts securing the water pump, then remove the water pump (A).
6. Inspect, and clean the O-ring groove and mating surface of the water passage.
7. Install the water pump with a new O-ring (B).
8. Clean up any spilled engine coolant.
9. Install the crankshaft pulley (see page 6-17).
10. Install the drive belt auto-tensioner pulley (see page 4-33).
11. Install the drive belt (see page 4-31).
12. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
08/08/21 14:39:57 61SNR030_100_0006
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K20Z3 engine
10-710-7
Coolant Check
A B
C
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) C A
B
1. Remove the drive belt (see page 4-31).
2. Drain the engine coolant (see page 10-8).
3. Remove the drive belt auto-tensioner pulley (see page 4-33).
4. Remove the crankshaft pulley (see page 6-16).
5. Remove the oil cooler joint pipe (A), then remove the seven bolts securing the water pump. Remove
the water pump (B).
6. Inspect, and clean the O-ring groove and mating surface of the water passage.
7. Install the water pump with new O-rings (C) and the oil cooler joint pipe.
8. Clean up any spilled engine coolant.
9. Install the crankshaft pulley (see page 6-17).
10. Install the drive belt auto-tensioner pulley (see page 4-33).
11. Install the drive belt (see page 4-31).
12. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8). 1. Check the coolant level in the coolant reservoir.
Make sure it is between the MAX mark (A) and MIN
mark (B).
2. If the coolant level in the coolant reservoir is at or below the MIN mark, add coolant to bring it up to
the MAX mark, then inspect the cooling system for
leaks.
08/08/21 14:39:58 61SNR030_100_0007
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K20Z3 engine
10-710-7
Coolant Check
A B
C
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) C A
B
1. Remove the drive belt (see page 4-31).
2. Drain the engine coolant (see page 10-8).
3. Remove the drive belt auto-tensioner pulley (see page 4-33).
4. Remove the crankshaft pulley (see page 6-16).
5. Remove the oil cooler joint pipe (A), then remove the seven bolts securing the water pump. Remove
the water pump (B).
6. Inspect, and clean the O-ring groove and mating surface of the water passage.
7. Install the water pump with new O-rings (C) and the oil cooler joint pipe.
8. Clean up any spilled engine coolant.
9. Install the crankshaft pulley (see page 6-17).
10. Install the drive belt auto-tensioner pulley (see page 4-33).
11. Install the drive belt (see page 4-31).
12. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8). 1. Check the coolant level in the coolant reservoir.
Make sure it is between the MAX mark (A) and MIN
mark (B).
2. If the coolant level in the coolant reservoir is at or below the MIN mark, add coolant to bring it up to
the MAX mark, then inspect the cooling system for
leaks.
08/08/21 14:39:58 61SNR030_100_0007
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10-9
8. Loosely install the radiator cap.
9. Set the heater temperature control dial tomaximum heat.
10. Start the engine, and let it run until it warms up (the radiator fan comes on at least twice).
11. Turn off the engine. Check the level in the radiator, and add Honda Long Life Coolant/Antifreeze
Type 2, if needed.
12. Install the radiator cap securely, then start the engine again, and check for leaks.
13. Clean up any spilled engine coolant.
14. If the maintenance minder required engine coolant replacement, reset the maintenance minder
(see page 3-6), and this procedure is complete. If
the maintenance minder did not require engine
coolant replacement, go to step 15.
15. Turn the ignition switch to LOCK (0).
16. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) (see step 2 on page 11-3).
17. Turn the ignition switch to ON (II).
18. Make sure the HDS communicates with the vehicle and the engine control module (ECM)/powertrain
control module (PCM). If it does not communicate,
troubleshoot the DLC circuit (see page 11- 204).
19. Select GAUGES in the BODY ELECTRICAL menu with the HDS.
20. Select ADJUSTMENT in the GAUGES with the HDS.
21. Select SERVICE REMINDER in the ADJUSTMENT menu with the HDS.
22. Select RESET in the SERVICE REMINDER menu with the HDS.
23. Select MAINTENACE SUB ITEM 5 RESET menu with the HDS.
08/08/21 14:39:59 61SNR030_100_0009
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Symptom Diagnostic Procedure Also check for
10-24
Fan Controls
Symptom Troubleshooting Index
Engine overheats
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12. Check the coolant level.
Check for engine coolant leakage (from gaskets,
hoses, O-rings, etc.).
Check for dirt, leaves, or insects on radiator
and A/C condenser.
Check for deteriorated coolant.
Check for a damaged or deformed fan shroud.
Inspect the fan motors (see page 10-5) or fan
relays (see page 22-70).
Check the radiator cap (see page 10-4).
Check the thermostat (see page 10-5).
Inspect the water pump (see page 10-6).
Check for a clogged or deteriorated radiator
hoses.
Check for clogged heater core or hoses.
Check for a damaged cylinder head gasket.
The radiator fan does not run at
high speed Radiator fan high speed circuit troubleshooting
(see page 10-26). Cleanliness and
tightness of all
connectors
Both the radiator fan and the A/C
condenser fan do not run at low
speed Radiator and A/C condenser fans low speed circuit
troubleshooting (see page 21-56).
Cleanliness and
tightness of all
connectors
The A/C condenser fan does not
runathighspeed A/C condenser fan high speed circuit troubleshooting
(see page 21-60). Cleanliness and
tightness of all
connectors
08/08/21 14:40:31 61SNR030_100_0024
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YES
NO
YES
NO
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NO
10-26Fan Controls
Radiator Fan High Speed Circuit Troubleshooting
RADIATOR FAN RELAY 4P SOCKET
FAN CONTROL RELAY 5P SOCKET
JUMPER WIRE
RADIATOR FAN RELAY 4P SOCKET JUMPER WIRE
1. Check the No. 7 (20 A) fuse in the under-hood fuse/relay box and the No. 36 (10 A) fuse in the under-
dash fuse/relay box.
Reinstall the fuse(s), then go to step 2.
Replace the fuse(s), and recheck. If the fuse
continues to blow, locate and repair the short in the
circuit between the under-hood fuse/relay box and
the radiator fan motor, or between the under-dash
fuse/relay box connector terminal G12, the under-
hood fuse/relay box and the engine control module
(ECM)/powertrain control module (PCM).
2. Remove the radiator fan relay and the fan control relay from the under-hood fuse/relay box, and test
them (see page 22-70).
Go to step 3.
Replace the radiator fan relay and/or fan
control relay.
3. Measure the voltage between the radiator fan relay 4P socket terminal No. 1 and body ground.
Go to step 4.
Replace the under-hood fuse/relay box. 4. Connect fan control relay 5P socket terminals No. 1
andNo.2withajumperwire.
5. Connect radiator fan relay 4P socket terminals No. 1 and No. 2 with a jumper wire.
Go to step 10.
Go to step 6.
Terminal side of female terminals Terminal side of female terminals
Terminal side of female terminals
Ar e t he f uses OK ? Ar e t he r el ay s OK ?
Is there battery voltage? Does t he r ad i at or f an r un at hi gh speed ?
08/08/21 14:40:32 61SNR030_100_0026
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Intermittent Failures
Service Information
Opens and Shorts
How to Use the HDS (Honda Diagnostic
System)
If the MIL (malfunction indicator lamp) has come on If the MIL did not stay on
If you can’t duplicate the DTC
11-3
General Troubleshooting Information
A
A
The term intermittent failure means a system may have
had a failure, but it checks OK now. If the malfunction
indicator lamp (MIL) on the dash does not come on,
check for poor connections or loose terminals at all
connectors related to the circuit that you are
troubleshooting. If the MIL was on but then went out,
the original problem may have been intermittent.
Periodically, new ECM/PCM software or new service
procedures may become available. Always check
online for the latest software or service information
relatedtotheDTCsorsymptomsyouare
troubleshooting.
Open and short are common electrical terms. An open
is a break in a wire or at a connection. A short is an
accidental connection of a wire to ground or to another
wire. In simple electronics, this usually means
something won’t work at all. With complex electronics
(such as ECMs or PCMs) this can sometimes mean
something works, but not the way it’s supposed to.1. Start the engine, and check the MIL (A). NOTE: If the ignition switch is turned to ON (II), and
the engine is not started, the MIL stays on for
15 20 seconds (see page 11-69). 2. If the MIL stays on, connect the HDS to the data link
connector (DLC) (A) located under the driver’s side
of the dashboard.
3. Turn the ignition switch to ON (II).
4. Make sure the HDS communicates with the ECM/ PCM and other vehicle systems. If it doesn’t, go to
the DLC circuit troubleshooting (see page 11-204).
5. Check the diagnostic trouble code (DTC) and note it. Also check the freeze data and/or on-board
snapshot data, and download any data found. Then
refer to the indicated DTC’s troubleshooting, and
begin the appropriate troubleshooting procedure.
NOTE: Freeze data indicates the engine conditions when the first malfunction, misfire, or fuel trim
malfunction that activated the MIL was detected.
 The HDS can read the DTC, freeze data, on-board snapshot, current data, and other engine control
module (ECM) or powertrain control module
(PCM) data.
 For specific operations, refer to the user’s manual that came with the HDS.
6. If no DTCs are found, go to MIL troubleshooting (see page 11-203).
If the MIL did not stay on but there is a driveability
problem, do the symptom troubleshooting.
Some of the troubleshooting requires you to reset the
ECM/PCM and try to duplicate the DTC. If the problem is
intermittent and you can’t duplicate the code, do not
continue through the procedure. To do so will only
result in confusion and possibly, a needlessly replaced
ECM/PCM. (cont’d)
08/08/21 14:12:32 61SNR030_110_0003
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OBD Status
11-8Fuel and Emissions Systems
General Troubleshooting Information (cont’d)
13. Do the battery installation procedure (see page
22-69).
14. Turn the ignition switch to ON (II). NOTE: DTC P0630 VIN Not Programmed or
Mismatch may be stored because the VIN has not
been programmed into the ECM/PCM; ignore it,
and continue this procedure.
15. Manually input the VIN to the ECM/PCM with the HDS.
16. Select the IMMOBI SYSTEM with the HDS.
17. Enter the immobilizer code that you got from the iN, or use the ECM/PCM replacement procedure in the
HDS; this allows you to start the engine.
18. Reset the ECM/PCM with the HDS.
19. If the TP POSITION CHECK failed in step 5, clean the throttle body (see page 11- 344).
20. Update the ECM/PCM if it does not have the latest software (see page 11-227).
21. Do the ECM/PCM idle learn procedure (see page 11-310).
22. Do the CKP pattern clear/CKP pattern learn procedure. The OBD status shows the current system status of
each DTC and all of the parameters. This function is
used to see if the repair was successfully completed.
The results of diagnostic tests for the DTC are displayed
as:
 PASSED: The on board diagnosis is successfully finished.
 FAILED: The on board diagnosis has finished but failed.
 EXECUTING: The vehicle is in enable criteria conditions for the DTC and the on board diagnosis is
running.
 NOT COMPLETED: The on board diagnosis was running but is out of the enable conditions of the DTC.
 OUT OF CONDITION: The vehicle has stayed out of the enable conditions for the DTC.
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DTC
(MIL indication ) Two Drive Cycle
Detection Detection Item MIL Note
11-9
DTC Troubleshooting Index
P0010 (56)
Variable Valve Timing Control (VTC) Oil Control Solenoid Valve
Malfunction ON (see page 11-274)
P0011 (56) Variable Valve Timing Control (VTC) System Malfunction ON (see page 11-276)
P0101 (50) Mass Air Flow (MAF) Sensor Circuit Range/Performance Problem ON (see page 11-74)
P0102 (50) Mass Air Flow (MAF) Sensor Circuit Low Voltage ON (see page 11-75)
P0103 (50) Mass Air Flow (MAF) Sensor Circuit High Voltage ON (see page 11-78)
P0107 (3) Manifold Absolute Pressure (MAP) Sensor Circuit Low Voltage ON (see page 11-80)
P0108 (3) Manifold Absolute Pressure (MAP) Sensor Circuit High Voltage ON (see page 11-82)
P0111 (10) Intake Air Temperature (IAT) Sensor Circuit Range/Performance
Problem ON (see page 11-85)
P0112 (10) Intake Air Temperature (IAT) Sensor Circuit Low Voltage ON (see page 11-86)
P0113 (10) Intake Air Temperature (IAT) Sensor Circuit High Voltage ON (see page 11-87)
P0116 (86) Engine Coolant Temperature (ECT) Sensor 1 Circuit Range/
Performance Problem ON (see page 11-90)
P0117 (6) Engine Coolant Temperature (ECT) Sensor 1 Circuit Low Voltage ON (see page 11-91)
P0118 (6) Engine Coolant Temperature (ECT) Sensor 1 Circuit High Voltage ON (see page 11-92)
P0122 (7) Throttle Position (TP) Sensor A Circuit Low Voltage ON (see page 11-232)
P0123 (7) Throttle Position (TP) Sensor A Circuit High Voltage ON (see page 11-234)
P0125 (86) Engine Coolant Temperature (ECT) Sensor 1 Malfunction/Slow
Responce ON (see page 11-95)
P0128 (87) Cooling System Malfunction ON (see page 11-96)
P0133 (61) Air Fuel Ratio (A/F) Sensor (Sensor 1) Malfunction/Slow Response ON (see page 11-97)
P0134 (41) Air Fuel Ratio (A/F) Sensor (Sensor 1) Heater System Malfunction ON (see page 11-98)
P0135 (41) Air Fuel Ratio (A/F) Sensor (Sensor 1) Heater Circuit Malfunction ON (see page 11-99)
P0137 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Circuit Low Voltage ON (see page 11-104)
P0138 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Circuit High Voltage ON (see page 11-106)
P0139 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Slow Response ON (see page 11-109)
P0141 (65) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Heater Circuit Malfunction ON (see page 11-110)
P0171 (45) Fuel System Too Lean ON (see page 11-113)
P0172 (45) Fuel System Too Rich ON (see page 11-113)
P0222 (7) Throttle Position (TP) Sensor B Circuit Low Voltage ON (see page 11-236)
P0223 (7) Throttle Position (TP) Sensor B Circuit High Voltage ON (see page 11-239)
P0300 (75)
and any
combination of
the following:
P0301 (71)
P0302 (72)
P0303 (73)
P0304 (74) Random Misfire Detected
ON (see page 11-115)
P0301 (71) No. 1 Cylinder Misfire Detected ON (see page 11-118)
P0302 (72) No. 2 Cylinder Misfire Detected ON (see page 11-118)
P0303 (73) No. 3 Cylinder Misfire Detected ON (see page 11-118)
P0304 (74) No. 4 Cylinder Misfire Detected ON (see page 11-118)
NOTE:  The above DTCs are indicated when the PGM-FI system is selected with the HDS.
 Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the A/T system, and check for automatic transmission DTCs.
: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
4: K20Z2 engine
5: K20Z3 engine
(cont’d)
4
5 4
5
08/08/21 14:12:35 61SNR030_110_0009
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