Flywheel ACURA INTEGRA 1994 Service Repair Manual

Engine Block
Speciaf Tools .............7'2
lllustrated Index ................................... 7-3
Flywheel and Drive Plate
Repfacement .........7-7
Main Bearings
Clearance ,.............. 7-8
Selection ................ 7-8
Connecting Rod Bearings
Clearance ............... 7-9
Selection ................ 7-9
Crankshaft
Removal .................7-10
End Play .................7-12
lnspection ........,,,.,,7-12
fnstallation .............7'22
Cylinder Block
Inspeetion ..............7-13
Bore Honing .....,.,,.7'14
Pistons
Inspaction ..............7-15
Installation .............7-16
Piston Rings
Replacement .........7-16
End Gap .................7-17
Ring-To-Groove C|earance,,,,.,,,...... 7 -17
Alignment ..............7-18
Piston Pins
Removal ........,........7-18
Installation (818B1 engine) ............. 7-19
fnstaffation (818C1 enginel ............. 7-20
fnspection ..............7-2O
Connecting Rods
End Play .................7-21
Sefeetion ..........,,,,,,7-22
Oil Seal
fnstaffation .............7-25
Installation
(engine removal not requiredl.. .......7-26

lllustrated Index
NOTE:
. Apply liquid gasket to the mating surfaces of the right
side cover and oil pump housing before installing
them.
. Use liquid gasket, Pan No.08718 - 0001.
. Clean the oil pan gasket mating surfaces before
installing it.
Bl8Bl engine: wAsHEF
Lubricate all internal parts with engine oil during
reassemory.
6x1.0mm12 N.m (1.2 kgf.m,I lbf.ftl
6x1.0mm11 N.m (1.1 kgf.m,8lbtft)
OIL SCREEN
11 x 1.25 mm76 N.m17.8 kgl.m, 56 lbf ftlApply engine oilto the bolt
threads and the washers.NOTE: After torquingeach cap, turn crankshaftto check lor binding.
DRAIN PLUG44 N.m {4.5 kgf.m,33 tbtfr)
GASKETReplace.
6x1.0mm1'l N.m {1.1 kgt.m, I lbtft)
OIL PAN
O.RING
GASKETReplace.
BEARING CAP
12 x 1.0 mm103 N.m (10.5 kgf.m, ?6lbf ft)
MANUALFLYWHEEL
'12 x 1.0 mm74 N.m {7.5 kgt m,54lbf.ftlTorque sequence, page 7 7
DRIVE PLATECheck for cracks,
AUTOMATIC TRANSMISSION
WASHER
6x1.0mm11 N.m {1.1 kgl.m,8 tbf.frt
CRANKSHAFTEnd play, page 7-12Runout, Taper, andOut-of-Round, pages 7 12, 13Instsllation, page 7 22
MAIN BEARINGRadial clearance, page 7-8
Sel€ction, page 7-8NOTE: New main bearingsmust be selected by matching
crank and block identificationmarkrngs.
Apply liquid gasket
to block mating surface.
OIL SEALInstallation, page 7-25,
RIGHTSIDE COVERDOWEL PINSOIL PUMPOverhaul, page 8-9THRUST WASHERSGrooved sides face outward.NOTE: Thrust washer thicknessis tixed and must not be changedby grinding or shamming.
8 x 1 .25 mm2,1 N.m {2.4 kgt m,17 tbt.ft)
OIL SEALInstallation, page 8-11Apply engrneorl.Replace.
Apply liquid gasket
to block mating
6x1.0mm'11 N.m {1.1 kgf'm, 8 lbl ft)(conr'dl
7-3

Flywheel and Drive Plate
Replacement
Manual Transmission:
Remove the eight flywheel bolts, then separate the lly-
wheel from the crankshaft flange. After installation,
tighten the bolts in the sequence shown.
r10.5 kgi.m,76lbt.ftl
RING GEAR HOLOERo?LAB - PV00100,07924 - PO2IX)03 or07924 - PD20/m2
\
n.t=?4
fut!!-+-rt=tz-21I lvaz'Z-+
ENGINEBLOCK
o -o.r \
/ oo^t,
\..?bi
/ AK{:{AAo
rs#*ffi_9
Automatic Transmission:
Remove th€ eight drive plate bolts, then separate the
drive plate from the crankshaft flange, After installation,
tighten the bolts in the sequence shown.
r t.0 mmt,l N.m(7.5 kg{.m, 54 lbf.ft}
7-7

Main Bearings
Clearance
To check main bearing-to-journal oil clearance,
remove the main caps and bearing halves.
Clean each main journal and bearing half with a
clean shop towel.
Place one strip of plastigage across each main iour-
nal.
NOTE: lf the engine is still in the car when you bolt
the main caD down to check clearance, the weight
of the crankshaft and flywheel will flatten the plasti-
gage further than just the torque on the cap bolt,
and give you an incorrect reading. Fot an accurate
reading, support the crank with a iack under the
counterweights and check only one bearing at a
trme.
Reinstall the bearing caps and cap bridge (818C1
engine only) then torque the bolts.
81881 engine:77 N'm (7.8 kgf'm,56lbl'ft)
818C1 engine:
No. 1,5 cap bolts 73 N'm (7.'l kgt'm,56lbf'ftl
No. 2, 3, 4 cap bolts 6a N'm (6.5 kgf'm, 49 lbf'ftl
NOTE: Do not rotate the crankshaft during inspec-
tron,
Remove the cap bridge (818C1 engine only), caps
and bearings again, and measure the widest part oJ
the plastigage.
Main Bearing-to-Journal Oil Cl€arance:
Standard (Newl:
No. 1, 2, 4, 5: 0.024 - 0.042 mm
10.0009 - 0.0017 inl
Service Limit: 0.050 mm {0.0020 inl
No. 3:0.030 - 0.0,18 mm(0.0012 - 0.0019 inl
Ssrvice Limit: 0.060 mm {0.0024 inl
PLASTIGAGE STNIP
lf the plastigage measures too wide or too narrow,
(remove the engine if it's still in the car), remove the
crankshaft. and remove the upper half of the bear-
ing. Install a new. complete bearing with the same
color code (select the color as shown in the right
column), and recheck the clearance.
CAUTION: Do not file, shim, or scrapo ihe bo.rings
or the caps to adiust clearance.
lf the plastigage shows the clearance is still incor-
rect, try the next larger or smaller bearing (the color
listed above or below that one), and check again.
NOTE: lf the Droper clearance cannot be obtained
by using the appropriate larger or smaller bearings,
reolace the crankshaft and start over.
Selection
CAUTION: lf ths codes are indeciphorable becau3o ot
an lccumulation ol dirt and dust, do not gcrub thgm
with a wirs brush or gcrapsr. Clean them only with 3ol-
vont or doisrggnt.
Crankshaft Bore Code Location
Letters have been stamped on the end of the block as a
code for the size of each of the 5 main journal bores
Use them, and the numbers or bars stamped on the
crank (codes for main journal size), to choose the correct
bearings.
B..ring ld.ntificrtionColor code is
on the edge otthe bearang.Larger crank Dore
Mlin Joumal CodG Locttion3 (Numbors or gaBl
IcD
tr;;lIl
Itr-tl
lE;tl I tlHlt
I Lo.""li L
Smaller Smallermsin bearingjournal (thicker)
-------.r> smaller bearing (thicker)
G'een
Gre€^
GreenBlacr
GreenElackBlue
7-8

11.lnstallthe oil screen.
Installthe oil pan.
NOTE: Clean the oil pan gasket mating surfaces.
Tighten the bolts as shown below.
Torque: 12 N.m {1.2 kgf.m, 9 lbf'ft)
NOTE: Tighten the bolts and nuts in two steps and
toroue the bolts in a crisscross pattern
1'I
Oil Seal
lnstallation
The seal surface on the block should be dry.
Apply a light cost of oil to the crankshaft and to
the liD of the seal.
Drive in flywheel end seal against right side cover.
NOTE: Drive the end seal in squarely.
DRIVER07t,49 - (xll(xtoo
2. Confirm that clearance is equal all the way around
with a fe€ler gauge.
Cler.6nce: 0.5 - 0.8 mm (0.02 - 0.03 inl
RIGHT SIDECOVER
NOTE: Reter to right column and 8-10 lor installa-
tion of the oil pump side oil seal.
lnstall sealwith thepart number sidetacing out.
7-25

Installation (engine removal not
S€AL DRIVEB07LAD - PRimroAlnstallse6lwith tho
Pan numbertacing out.
Using the special tool, drive in the flywheel-end seal
until the driver bottoms against block.
NOTE: Align the hole in the drivsr attachment withthe Din on the crankshaft.
Oil Seal
required)
The seal surface on the block should b€ dry.Apply a light coat of grease to the crankshaft andto the lio of seal.
Using the special tool, drive in the timing pullsy-
end seal until the driver bottoms against the oilpump.
When the seal is in place, clean any excess grease
off lhe crankshaft and check that the oil seal tiD isnot distoned.
7-26

Glutch
Speciaf Tools ........ ........ 12-2
fffustrated Index ........ .... 12-3
Clutch Pedal
Adjustment ................12-4
Clutch Master Cylinder
Removal/lnstallation .... 12-5
Slave Gylinder
Removal/lnstallation .... 12-6
Pressure Plate
Removal/lnspection ..... 12'7
Clutch Disc
lnspection/Removal ..... 12-8
Flywheel, Flywheel Bearing
fnspection . 12-9
Replacement ............................... 1 2-9
Clutch Disc, Pressure Plate
Installation 12-10
Release Bearing
Removal/lnspection12-11

lllustrated Index
NOTE:
a Whenever the transmission is removed, clean and grease the release bearing sliding sudace.
a It the pans marked r are removed. the clutch hydraulic system must be bled (see page 12-6).
a Inspect the hoses lor damage, leaks, interterence, and twisting.
*RESERVOIR
HOSEASSISI SPRING
PEDAL PIN
CLUTCH PEDALAdjustment,page 12-4
15 N.m 11.5 kgl.m,11 tbt.ftl
6 x 1,0 mm9.8 N.m ll.0 ksf.m, 7 lbf.tt)
FLYWHEELInspection. page 12-9Replacement, page 12-9
TCLUTCH MASTER CYLINDERRemoval/lnstallation, page 1 2-5
19 N.m ll.9 kgt.m,14 lbf.ftl
.CLUTCH PIPE
15 N.m {1.5 kgl.m,1 1 rbf.ft)
ICLUTCH PIPE
JOtt{T
8 x 1.25 mm25 N.m (2.6 kgl.m,19 lbt.ttl
RELEASE BEARINGRomovaf /lnspection, page 1 2-1 1lnstaffation, page 1 2- 1 2
TRANSMISSIONRomoval. see
CLUTCH DISCRemoval/lnspection. page'1 2-8Installation, page 12-10
8 x 1.25 mm22 N.m (2.2 kgf.m.16 lbl.rr)
section 1312 x 1.0 mm103 N.m llO.5 kgt.m,76 rbf.ftl
PRESSURE PLATERemoval/lnspection. page 1 2-7Installation, page 12,10
TSLAVE CYLINDERRemovaf /lnstallation. page 1 2-632 N.m {3.3 kgf'm,24 tbf.ftl
15 N. m {1.5 kgf.m,'| I tbf.ftl
COTTERBeplace.
I
NInl
9t
v-_fl
ICLUTCH
12-3

InspectionReplacement
Flywheel, Flywheel Bearing
Inspect the ring gear teeth for wear and damage.
Inspect the clutch disc mating surface on the
flywheel fo. wear, cracks, and burning.
Measure the flywheel runout using a dial indicator
through at least two full tu.ns. Push against the
Ilywheel each time you turn it to take up the crank-
shaft thrust washe. clearance.
NOTE; The runout can be measu.ed with engine in-
stalled.
Standard (ttlervl: O.O5 mm (O.002 inl Max.
Service Limit: 0.15 mm 10.006 inl
RING GEABFLYWHEEL
DIAL II{DICATOR
It the runout is more than the service limit, leplace
the flvwheel.
Turn the inner race of the flywheel bearing with your
finger. The bearing should turn smoothly and quiet-
ly, Check that the bearing outer race fits tightly in
the flvwheel.
FLYWHEELBEARING
It the race does not turn smoothly, quietly, or fit
tight in the flywheel, replace the flywheel bearing.
Install the special tool.
Remov€ the flywhe€l mounting bolts in a criascross
pattern in several steps 8s shown, then remove the
tlywheel.
MOUI{TII{G BOLTS
3. Remov€ the flywheel bsaring from th€ tlywheel.
(cont'd)
FLYWHEEL
12-9

Clutch Disc,
l.
t
Flywheel, Flywheel BearingPressure Plate
Replacement (cont'd)Installation
Install the ring gear holder.
Apply grease to the spline of the clutch disc, theninstall the clutch disc using the special tools assnown.
NOTE: Use only Super High Temp Urea Grease (P/N
08798-9OO2).
CLUTCH DISC
RING GEAR HOLDEROTLAB-PVOOI O0 ot07924-PD20003
3. Instali the pressure
CLUTCH ALIGNMENT SHAFT07NAF-PR30100HANDLE07936-3710100
plate.
CLUTCH ALIGNMENT SHAFToTNAF-PR30100HANDLE
PRESSURE PLATE
12-10
4. Drive the new flywheel bearing into the flywheel us-
ing rhe special tools as shown.
DRIVER07749-O010000
ATTACHMENT.32x35mm07746-OOlO100
o.
5.
FLYWHEEL
Align the hole in the flywheel with the crankshaft
dowel pin and installthe flywheel. Installthe mount-
ing bolts finger-tight.
Install the special tool as shown, then torque the
flywheel mounting bolts in a crisscross pattern in
several steDs as shown.
MOUNTING BOLTS12 x 1.0 mm103 N.m 110.5 kgf.m,76 tbf.fr)
FLYWHEEL BEARING
FLYWHEEL
07936-3710100
t\_