oil filter ACURA NSX 1991 Service Repair Manual
[x] Cancel search | Manufacturer: ACURA, Model Year: 1991, Model line: NSX, Model: ACURA NSX 1991Pages: 1640, PDF Size: 60.48 MB
Page 72 of 1640

9. Relieve fuel pressure by loosening the service bolt
on the fuel filter about one turn (see section 11).
Do not smoke while working on the
fuel
system.
Keep open flame away from work
area. Drain fuel only into an approved container.
10. Remove the fuel feed pipe and fuel return hose.
11. Remove the wire harness cover, then remove the fuel pipe clamp.
22 N·m
(2.2 kg-m,
16 Ib-ft)
WIRE HARNESS
COVER
6 x 1.0 mm
12 N·m
(1.2 kg-m,
9 lb-ft)
FUEL FEED
PIPE
WASHERS
Replace.
FUEL RETURN
HOSE
12. Remove the brake booster vacuum hose and evapo- rative emission (EVAP) control canister hose.
BRAKE BOOSTER
VACUUM HOSE
EVAP CONTROL
CANISTER HOSE
13. Remove the expansion tank cap.
14. Raise the hoist to full height.
15. Drain the engine coolant (see page
10-5).
Loosen the drain plug from the radiator lower
tank. Remove two drain bolls from the water pipes.
Reinstall the drain bolts with new washers.
Loosen the front and rear engine drain bolts to
drain engine coolant from the cylinder heads.
Connect rubber hoses to the drain bolts.
16. Drain the transmission oil/fluid. Reinstall the drain plug with a new washer.
17. Drain the engine oil. Reinstall the drain plug with a
new washer.
18. Lower the hoist, then remove the air cleaner hous-
ing (see page 6-25 ('91-'93 Mode ls),or('95-'96 Models).
19. Disconnect two hoses, then remove the expansion
tank.
6 x 1.0 mm
10 N·m
11.0 kg-m,
7 lb-ft)
EXPANSION
TANK
WATER BYPASS
HOSES
(cont'd)ProCarManuals.com
Page 82 of 1640

VTEC
VTEC Solenoi d Valv e Inspectio n
1. Disconnec t th e 2 P connecto r fro m th e VTE C sole -
noi d valve .
2 . Measur e resistanc e betwee n th e BLU/YE L (front/rear )
terminal s an d bod y ground .
Resistance : appro x 1 4 - 3 0 ohm s
BLU/YE L
3. I f th e resistanc e i s withi n specifications , remov e th e
VTE C solenoi d valv e fro m th e cylinde r head , an d
chec k th e VTE C solenoi d valv e filte r fo r clogging .
• I f ther e i s clogging , replac e th e engin e oi l filte r
an d engin e oil .
VTE C SOLENOI D VALV E
VTE C SOLENOI D VALV E
FILTER/O-RIN G
Replace.
6 x 1. 0 m m12 N- m (1. 2 kg-m , 9 Ib-ft )
4. I f th e filte r i s no t clogged , pus h th e VTE C solenoi d
valv e wit h you r finge r an d chec k it s movement .
• I f VTE C solenoi d valv e is normal , chec k th e engin e
oi l pressure .
6 x 1. 0 m m12 N- m (1. 2 kg-m , 9 Ib-ft )
ProCarManuals.com
Page 97 of 1640
![ACURA NSX 1991 Service Repair Manual
Cylinder Heads
Illustrated Index (cont'd)
CAUTION:
To
avoid
damage,
wait
until
the
engine
coolant
temperature
drops
below
100°F
(39-C]
before
removing
the
cylin-
der head.
N ACURA NSX 1991 Service Repair Manual
Cylinder Heads
Illustrated Index (cont'd)
CAUTION:
To
avoid
damage,
wait
until
the
engine
coolant
temperature
drops
below
100°F
(39-C]
before
removing
the
cylin-
der head.
N](/img/32/56988/w960_56988-96.png)
Cylinder Heads
Illustrated Index (cont'd)
CAUTION:
To
avoid
damage,
wait
until
the
engine
coolant
temperature
drops
below
100°F
(39-C]
before
removing
the
cylin-
der head.
NOTE: Use new O-rings and gaskets when reassembling.
Prior to reassembling, clean all the parts in solvent, dry them, and apply lubricant to any contact parts.
REAR VARIABLE VALVE TIMING
AND VALVE LIFT ELECTRONIC CONTROL
SYSTEM (VTEC) SOLENOID VALVE
Troubleshooting, page 6-3 ('91-'93) or ('94-'96)
EXHAUST GAS
RECIRCULATI0N (EGR) VALVE
6 x 1 .0 mm
12 N·m
(1.2 kg-m.
9 Ib-ft)
8 x
1.25
mm
22 N·m
(2.2 kg-m,
16 Ib-ft)
ENGINE COOLANT
TEMPERATURE (ECT) SENSOR
18 N·m (1.8 kg-m, 13 Ib-ft)
8 x
1.25
mm
22 N·m (2.2 kg-m. 16 lb-ft)
FRONT VTEC SOLENOID VALVE
Troubleshooting. page 6-3
SEALING BOLTS
60 N·m
(6.0 kg-m,
43 lb-ft)
OIL PRESSURE
GAUSE SENDING
UNIT (section 23)
ROCKER
SHAFTS
WASHERS
Replace.
8 x
1.25
mm
22 N·m
(2.2 kg-m,16 Ib-ft)
DOWEL PIN
0-RING
Replace.
ECT SWITCH
28 N·m
12.8 kg-m.
20 lb-ft
O-RING
Replace.
O-RING
Replace.
ROCKER ARM ASSEMBLY[PRIMARY. MID, SECONDARY]
Inspection, page 6-32 ('91-'93) or ('94-'96)
ROCKER SHAFT
OIL CONTROL
ORIFICE
Remove with 5 mm
boit and clean.
FILTER
Replace.
GASKET
Replace.
O-RING
Replace.ProCarManuals.com
Page 150 of 1640

Oil Filte r
Replacemen t
CAUTION: Loose n th e oi l filte r carefull y whil e th e
engin e is hot , th e ho t oi l ma y caus e scalding .
1 . Remov e th e oi l filte r wit h th e specia l too l a s shown .
2 . Inspec t th e thread s an d rubbe r sea l o n th e ne w filter .
Wip e of f th e sea t o n oi l filte r base , the n appl y a ligh t
coa t o f oi l t o th e rubbe r sea l an d instal l th e filter .
3 . Afte r th e rubbe r sea l i s seate d agains t th e base ,
tighte n th e oi l filte r b y turnin g i t approximatel y on e
turn .
Torque : On e tur n (2 2 N- m (2. 2 kg-m , 1 6 lb-ft)) .
OIL FILTE R WRENC H
0791 2-611000 1
Torque : On e tur n
(2 2 N- m (2. 2 kg-m , 1 6 lb-ft) )
4. Star t th e engine , an d chec k th e filte r fo r oi l leakage .
ProCarManuals.com
Page 153 of 1640

Oil Pump
Removal/lnspection/lnstallation
1. Drain the engine oil. 2. Remove the timing belt (see page 6-15('91-'93)or('94-'96)).
3. Remove the dipstick and the pipe.
4. Remove the oil filter assembly.
5. Remove the oil pan.
6. Remove the oil screen.
7. Remove the baffle plate,
8. Remove the oil pass
pipe and the joint.
9. Remove the mounting bolts and the oil pump
assembly.
Replace.
O-RINGS
Replace.
OIL SCREEN OIL PASS PIPE
AND JOINT
BAFFLE PLATE
OIL PUMP
10. Remove the nine screws from the pump housing,
then separate the housing and cover.
11. Check the inner-to-outer rotor radial clearance.
Inner-to-Outer Rotor Radial Clearance
Standard (New): 0.05 – 0.21 mm (0.002 – 0.008 in)
Service Limit: 0.23 mm (0.009 in)
OUTER ROTOR
INNER ROTOR
12. Check the housing-to-rotor axial clearance. Housing-to-Rotor Axial Clearance
Standard (New): 0.02 – 0.07 mm
(0.001 – 0.003 in)
Service Limit: 0.12 mm (0.005 in)
PUMP HOUSING
OUTER ROTORProCarManuals.com
Page 965 of 1640

R-Replace I — Inspect After inspection, clean, adjust, repair or replace if necessary.
sec
and
PAGE
NO
19-6 19-8
19-18
19-26
19-4
19-10
19-69
19-41
19-43 19-44
19-62
18-7
17-21
('93-'96)
('94-'96)
17-60('94-'96)
('94-'96)
17-6
18-14
18-30
Under severe driving conditions, service these items more often.
Severe Driving Conditions
Items marked or in the chart indicate you will need some services more frequent-
ly in certain severe driving conditions.
The conditions are:
A: Driving loss than 5 miles (8 km) per trip, or, in freezing temperatures, driving less than 10 miles (16 km) per trip.
B: Driving, on rough or muddy roads, or de-iced roads.
C: Driving in extremely dusty conditions.
D: Extensive idling or driving long periods at slow speeds, such as a delivery vehicle. *6 : Ruler to Base Service Manual ('93 NSX, P/N 61SL002).
Services for Severe Driving Conditions
—
Clean
the air
cleaner
element
every
7,500 miles
(12,000
kml or 6
months
and
replace every
30,000
miles (48,000 km) or 24 months under condition B or C,
— Replace engine oil and oil filter every 3,750 miles (6,000 km) or\
3 months under conditions A, B, C, Dor E.
— Replace transmission oil every 15,000 miles (24,000 km) or 1 7. months under conditions D of E.
— Inspect front brake discs and calipers, and rear brake dises, calipers and pads every 7,500 miles (12,000
km) or 6 months under conditions B, C of D.
— Inspect the power steering system every 7,500 miles (12,000 km) or 6 months under conditions A, B or C.ProCarManuals.com
Page 966 of 1640

Engine Oil
Replacement
CAUTION: Remove the drain plug carefully while the en-
gine is hot, the hot oil may cause scalding.
1. Warm up the engine.
2. Drain the engine oil.
WASHER
Replace.
DRAIN PLUG
45 IM-m (4.5 kg-m, 33 Ib-ft)
3. Reinstall the drain plug with a new washer, and refill
with the recommended oil.
CAUTION: Do not overtighten the drain plug.
Requirement
API Service Grade: Use "Energy
Conserving II" SG or SH grade oil.
SAE
10W-30
preferred.
You can also an oil a cantainer that
bears API CERTIFICATION mark.
Capacity
5.0
(5.3
US qt, 4.4 Imp qt)
at change, including filter.
6.3
(6.7
US qt, 5.5 Imp qt)
after engine overhaul.
Change
Every 7,500 miles (12,000 km) or
6 months whichever comes first.
API CERTIFICATION MARK
The numbers in the middle of the API Service label tell
you the oil's SAE viscosity or weight. Select the oil for
your car according to this chart:
Ambient Temperature
An oil with a viscosity of 10W —30 is preferred for im-
proved fuel economy and year-round protection in the
car.
You may use a 5W —30 oil if the climate in your area is
limited to the temperature range shown on the chart.
4. Fill the engine with oil up to the specified level, run
the engine for more than 3 minutes, then check for
oil leakage and oil level.ProCarManuals.com
Page 976 of 1640

R—Replace I —Inspect After inspection, clean, adjust, repair or replace if necessary.
NOTE
SEC
and
PAGE
Service at the interval listed x 1,000 miles (or km) or after that number of months, whichever comes first.
19-6
19-8
19-18
Under severe driving conditions, service these items more often.
Severe Driving Conditions Items with an or in the chart will need service more often, if you drive in some
severe conditions.
The conditions are:
A: Repeated short distance driving.
B: Dusty conditions.
C: Severe cold weather. D: Areas with road salt or other corrosive materials.
E: Rough or muddy roads. 18-14
18-30
17-6
17-21
17-68
18-7
19-62
19-41
19-43
19-44 19-10
19-69 19-4
19-26
The services are:
Clean the air cleaner element every 7,500 miles (12,000 km) or 6 months and replace every 30,000 miles(48,000 km) or 24 months under condition B or E.
Replace engine oil and oil filter every 3,750 miles (6,000 km) or 3 months under condition A or B.
Inspect front brake discs and calipers, and rear brake discs, calipers and pads every 7,500 miles (12,000
km) or 6 months under condition A, B, D or E.
Inspect the power steering system every 7,500 miles (12,000 km) or 6 months under condition B, C or E.ProCarManuals.com
Page 982 of 1640

Lubrication System
Lubrication Flow
VTEC SOLENOID VALVE
ROCKER SHAFT
ORIFICES
M
M
M
CYLINDER HEAD
ORIFICE
OIL SCREEN
OIL PUMP
RELIEF VALVE
OIL FILTER
ENGINE COOLANT
ENGINE OIL
COOLER
CYLINDER HEAD
ORIFICE
ROCKER SHAFT
ORIFICES
P: PRIMARY
M: MID
S: SECONDARY
M
M
M
VTEC SOLENOID VALVE
No. 3
M
M
M
No. 1
No. 2
M
M
M
No. 6 No. 5 No. 4
Front
Rear
CRANKSHAFT
MAIN JOURNAL
MAIN BEARING
CAP BRIDGEProCarManuals.com
Page 1004 of 1640

REAR VARIABLE VALVE TIMING
AND VALVE LIFT ELECTRONIC CONTROL
SYSTEM (VTEC) SOLENOID VALVE
Troubleshooting, page 6-15, 16
EXHAUST GAS
RECIRCULATION (EGR) VALVE
6x1
.0mm 12N .
m (1.2kg-m,
9 Ib-ft)
FILTER Replace.
8x 1.25mm
22N .
m (2.2 kg-m,
16 Ib-ft)
ENGINE COOLANT
TEMPERATURE (ECT) SENSOR 180 N .
m (1.8 kg-m. 13 Ib-ft)
8x 1.25mm
22N .
m (2.2 kg-m, 16 Ib-ft)
FRONT VTEC SOLENOID VALVE
'Troubleshooting, page 6-15, 16
O-RING
Replace.
GASKET
Replace.
ROCKER
SHAFTS WASHERS
Replace.
SEALING BOLTS
60N.m (6.0 kg-m,
43 Ib-ft)
OIL PRESSURE GAUGE SENDING
UNIT (section 23)
8x 1.25mm
22N .
m (2.2 kg-m,
16 Ib-ft)
DOWEL PIN
O-RING
Replace.
ECT SWITCH
28 N ·
m
(2.8 kg-m.
20 Ib-ft)
O-RING
Replace.
ROCKER ARM ASSEMBLY
(PRIMARY, MID, SECONDARY)
Inspection, page 6-36
ROCKER SHAFT
ORIFICE
Remove with 5 mm
bolt and clean.
O-RING
Replace.
(cont'd)ProCarManuals.com