technical specifications Alfa Romeo 159 2005 Owner handbook (in English)

215
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
IF THE BATTERY
IS FLAT
IMPORTANTThe description of the
battery charging procedure is described
only for informative purposes. This op-
eration should be carried out by Alfa
Romeo Authorized Services.
Charging should be slow at a low amp
rating for 24 hours. Charging for a
longer time may damage the battery.Charge the battery as follows:
❒disconnect battery negative terminal
(–);
❒connect the charger cables to the bat-
tery terminals, observing the poles;
❒ turn on the charger;
❒when you have finished, turn the
charger off before disconnecting the
battery;
❒reconnect battery negative terminal
(–).
The liquid in the battery
is poisonous and corro-
sive. Do not let it touch the
skin or eyes. Recharging the
battery should be done in a
well ventilated area away
from naked flames or possible
sources of sparks: explosion
and fire risk.
WARNING
Do not attempt to
recharge a frozen bat-
tery. Thaw it first, otherwise
it could explode. If the battery
froze, make sure the internal
elements are not broken and
that the casing is not cracked:
risk of spilling the poisonous
and corrosive fluid.
WARNING

216
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
WITH THE JACK
See instructions given in paragraph
“Wheel replacement” in this section
JACKING THE CAR
USING AN ARM LIFT OR
WORKSHOP LIFT
Never jack the car from the front side,
the car can only be jacked at the sides,
jack arms or workshop lift shall be
placed as shown in fig. 65. In any
case, contact Alfa Romeo Authorized
Services.
A0E0195mfig. 65

217
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
TOWING THE CAR
The tow hook provided with the car is
contained into the Fix&Go automatic
container.
TOW RING HOOKING
Front
Proceed as follows:
❒take the tow hookA-fig. 66from
the Fix&Go automatic container.Rear
The tow hook A-fig. 68for the rear
bumper is fixed.
❒remove the snap-fitted plug A-fig. 67
from the front bumper. If using the flat
blade screwdriver B-fig. 66 provided
as standard, protect its tip with a soft
cloth to prevent damaging the car.
❒tighten the tow hook in its seat.
A0E0230mfig. 67
A0E0176mfig. 68A0E0111mfig. 66

218
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
Do not start the engine
when towing the car.
WARNING
Before fitting the hook,
clean accurately its
threaded seat. Before starting
to tow, make sure to have
tighten the hook.
WARNING
Before starting to tow,
disengage the steering
lock (see paragraph “Ignition de-
vice” in section “Dashboard and
controls”). When towing, re-
member that without the help of
the brake booster and power
steering, a greater effort is re-
quired on the pedal and steer-
ing wheel. Do not use flexible ca-
bles for towing and avoid jerks.
During towing operations make
sure that fastening the joint to
the car does not damage the
components in contact with it.
When towing the car, you must
comply with the specific traffic
regulations regarding the tow
ring and how to tow on the road.
WARNING

219
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
C C
A A
R R
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
SCHEDULED SERVICING....................................... 220
SERVICE SCHEDULE ............................................ 221
ANNUAL INSPECTION SCHEDULE .......................... 223
ADDITIONAL CHECKS .......................................... 223
CHECKING FLUID LEVELS ..................................... 226
AIR FILTER/POLLEN FILTER ................................. 233
DIESEL FUEL FILTER ........................................... 233
BATTERY ........................................................... 234
WHEELS AND TYRES........................................... 237
RUBBER HOSES ................................................. 239
WINDSCREEN WIPER ......................................... 239
BODYWORK ...................................................... 241
INTERIORS ........................................................ 244

220
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
SCHEDULED
SERVICING
Correct maintenance is essential for en-
suring long car life under the best condi-
tions.
This is why Alfa Romeo has programmed
a series of checks and maintenance op-
erations every 30,000 km.
IMPORTANTAt 2,000 km from the
scheduled service, the display will show
a dedicated message.
It is however important to remember that
scheduled servicing does not completely
cover all the car’s requirements: also in
the initial period before 30,000 km ser-
vice coupon and later, between one
coupon and another, ordinary care is still
required such as for example routine
check and topping up the level of fluids,
tyre pressure check, etc...IMPORTANTThe Programmed Main-
tenance coupons are specified by the
Manufacturer. The failure to have them
carried out may invalidate the warranty.
Scheduled Servicing is performed by all
Alfa Romeo Authorized Services, at pre-
established times.
If during whatever service operation, in
addition to the ones programmed, the
need arises for further replacements or
repairs, these may be carried out only
with the explicit agreement of the Cus-
tomer.IMPORTANTYou are advised to con-
tact Alfa Romeo Authorized Services in
the event of any minor operating faults,
without waiting for the next service
coupon.
If your car is used frequently for towing,
the interval between one service coupon
and the other must be reduced.

221
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
30 60 90 120 150 180
●●●●●●
●●●●●●
●●●●●●
●●●●●●
●●●●●●
●●●
●●●●●●
●●●●●●
●●●●●●
●●●
●●
SERVICE SCHEDULE
Thousands of km
Check tyre conditions/wear and
adjust pressure if required
Check light system operation (headlights,
direction indicators, hazard lights, boot lights, passenger
compartment lights, glovebox lights, warning lights, etc.)
Check windscreen wiper/washer operation,
adjust nozzles if required
Check windscreen/rear window blade
position/wear
Check front disk brake pad conditions and wear
and wear indicator operation
Check rear disk brake pad conditions and wear
Sight inspect the conditions of: body external parts,
underbody protection, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever cleanness
and lubrication
Check and top up, if required, fluid levels
(brakes/hydraulic clutch, power steering, windscreen washer,
battery, engine coolant, etc.)
Check and adjust handbrake lever stroke
Sight inspect accessory drive belt conditions

222
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
Thousands of km
Check and adjust tappet clearance
(1.9 JTDM8v version)
Check exhaust emissions (petrol versions)
Check exhaust emissions/smoke (diesel versions)
Check antievaporation system (petrol versions)
Check engine control system operation
(through diagnosis socket)
Replace accessory drive belt/s
Replace timing belt
(diesel versions) (*)
Change spark plugs (petrol versions)
Replace diesel fuel filter (diesel versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (diesel versions)
Change engine oil and oil filter (petrol versions)
Change engine oil and oil filter (diesel versions - DPF)(**)
Change brake fluid (or every 2 years)
Change pollen filter (or every year)
(*) Regardless of the km covered, the timing belt shall be replaced every 3 years for particularly demanding use (cold climates, driving
in the city, idling for a long time) or in any case every 5 years.
(**)Engine oil and oil filter shall be changed when the relevant warning light or message (where provided) turns on (see section
“Warning lights and Messages”) and in any case every 2 years.
30 60 90 120 150 180
●●●
●●●●●●
●●●●●●
●●
●●●●●●
●
●
●
●●●
●●●
●●●●●●
●●●●●●
●●●
●●●●●●

223
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
❒sight inspect the conditions of: en-
gine, gearbox, transmission, pipes
and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes,
etc.);
❒check battery charge;
❒visual check on various drive belt con-
ditions;
❒check and top up, if required, fluid
levels (engine coolant, brake fluid,
windscreen washer fluid, power steer-
ing fluid, battery fluid, etc);
❒ change engine oil and oil filter (petrol
versions);
❒change engine oil and oil filter, if re-
quired (diesel versions);
❒ replace pollen filter.
ADDITIONAL
CHECKS
Every 1,000 km or before long jour-
neys, check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒ tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Se-
leniaproducts, designed and produced
specifically for Alfa Romeo cars (see
table “Capacities” in section “Techni-
cal specifications”).
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of be-
low 30,000 km (for example about
15,000 km) the following Annual In-
spection Schedule is advised:
❒check tyre conditions/wear and ad-
just pressure if required (including the
spare wheel);
❒check light system operation (head-
lights, direction indicators, hazard
lights, boot lights, passenger com-
partment lights, glovebox light, warn-
ing lights, etc.);
❒ check windscreen wiper/washer op-
eration;
❒check windscreen/rear window blade
position/wear;
❒check front disk brake pad conditions
and wear;
❒check cleanness of bonnet and boot
locks and lever cleanness and lubri-
cation;

224
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
WARNING - Air cleaner
Using the car on dusty roads, change the
air cleaner more frequently than stated
in the Scheduled Maintenance Pro-
gramme.
If in doubt as to how often the engine oil
and air cleaner should be changed ac-
cording to how you use the car, contact
Alfa Romeo Authorized Services.
WARNING - Pollen filter
If the car is used frequently in dusty or
heavily polluted environments it is ad-
visable to replace the filtering element
more frequently; in particular it should
be replaced if a reduction of the amount
of air admitted to the passenger com-
partment is noted. WARNING - Engine oil
(petrol versions)
Should prevailing use of the car be un-
der one of the following specially heavy
conditions:
❒trailer or caravan towing;
❒dusty roads;
❒ short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. taxis or
door-to-door deliveries) or in case of
a long term inactivity;
replace engine oil more frequently than
required on Service Schedule.WARNING - Engine oil
(diesel versions)
Engine oil and oil filter shall be changed
when the relevant warning message is
displayed (versions with “Reconfigurable
multifunction display”) or when warn-
ing light
vstarts flashing (versions
with “Multifunction display”) (see sec-
tion “Warning lights and Messages”),
or in any case every 2 years.
If the car is mainly used in town, oil will
waste more fastly than in other driving
conditions.
Oil topping up (also sig-
nificant ones) do not re-
place the oil change pro-
cedure requested by the dis-
played message. Change engine
oil at Alfa Romeo Authorized
Services that will also turn off
the warning light on the instru-
ment panel.