check engine Alfa Romeo 159 2005 Owner handbook (in English)

223
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
❒sight inspect the conditions of: en-
gine, gearbox, transmission, pipes
and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes,
etc.);
❒check battery charge;
❒visual check on various drive belt con-
ditions;
❒check and top up, if required, fluid
levels (engine coolant, brake fluid,
windscreen washer fluid, power steer-
ing fluid, battery fluid, etc);
❒ change engine oil and oil filter (petrol
versions);
❒change engine oil and oil filter, if re-
quired (diesel versions);
❒ replace pollen filter.
ADDITIONAL
CHECKS
Every 1,000 km or before long jour-
neys, check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒ tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Se-
leniaproducts, designed and produced
specifically for Alfa Romeo cars (see
table “Capacities” in section “Techni-
cal specifications”).
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of be-
low 30,000 km (for example about
15,000 km) the following Annual In-
spection Schedule is advised:
❒check tyre conditions/wear and ad-
just pressure if required (including the
spare wheel);
❒check light system operation (head-
lights, direction indicators, hazard
lights, boot lights, passenger com-
partment lights, glovebox light, warn-
ing lights, etc.);
❒ check windscreen wiper/washer op-
eration;
❒check windscreen/rear window blade
position/wear;
❒check front disk brake pad conditions
and wear;
❒check cleanness of bonnet and boot
locks and lever cleanness and lubri-
cation;

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DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
CHECKING FLUID
LEVELS
For refilling amounts refer to Technical
Specifications section.
1.Engine oil - 2.Battery
3.Brake fluid - 4.Windscreen washer
fluid - 5.Engine coolant -
6.Power steering fluid
fig. 1 - 1.9 JTS - 2.2 JTS versionsA0E0161m
fig. 2 - 3.2 JTS versionA0E0038m
Never smoke while
working in the engine
compartment; gas and inflam-
mable vapours may be pre-
sent, with the risk of fire.
WARNING
When topping up take
care not to confuse the
various types of fluids:
they are all incompatible with
one another and could serious-
ly damage the car.

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CORRECT USE
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DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
ENGINE OIL
Fig. 5: 1.9 JTS - 2.2 JTS versions
Fig. 6: 3.2 JTS version
Fig. 7: 1.9 JTD
M8V-
1.9 JTD
M16Vversions
Fig. 8: 2.4 JTD
MversionChecking engine oil
Check the oil level a few minutes (about
5) after the engine has stopped, with
the car parked on level ground.
Remove the dipstick Aand clean it, put it
back in completely, remove it and check
that the level is within the MINand
MAXmarks on the dipstick. The gap be-
tween the MINandMAXmarks cor-
responds to about one litre of oil.
A0E0018mfig. 5A0E0069mfig. 6
A0E0233mfig. 7
A0E0202mfig. 8

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AND
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CAR
MAINTENANCE
Engine oil consumption
Max engine oil consumption is usually
400 grams every 1000 km.
When the car is new, the engine needs
to run in, therefore the engine oil con-
sumption can only be considered sta-
bilised after the first 5000 - 6000 km.
IMPORTANTThe oil consumption de-
pends on driving style and the conditions
under which the car is used.
IMPORTANTDo not add oil with
specifications other than that already
in the engine. Topping up engine oil
If the oil level is near or even below the
MINmark, add oil through the filler
neckB, until reaching the MAXmark.
Oil level shall never exceed the MAX
mark.
IMPORTANT If a routine check re-
veals that the oil level is above the
MAXmark, contact Alfa Romeo Au-
thorized Services to have the correct lev-
el restored.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
When the engine is hot,
take care when work-
ing inside the engine compart-
ment to avoid burns. Remem-
ber that when the engine is
hot, the fan may cut in: danger
of injury. Scarves, ties and
other loose clothing might be
pulled by moving parts.
WARNING
Used engine oil and fil-
ter contain harmful sub-
stances for the environ-
ment. Contact Alfa Romeo Au-
thorized Services to have the oil
and filter changed.

231
SAFETY
DEVICES
WARNING
LIGHTS AND
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IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCEPOWER STEERING FLUID
fig. 11-12
Check that the fluid level in the reservoir
is at maximum level: this operation shall
be carried out with the car on level sur-
face, engine not running and cold.
WINDSCREEN/HEADLIGHT
WASHER FLUID fig. 10
To top up, remove the cap Aand then
pour a mixture of water and TUTELA
PROFESSIONAL SC 35, in the fol-
lowing concentrations:
❒30%TUTELA PROFESSIONAL
SC 35and 70% water in summer;
❒50%TUTELA PROFESSIONAL
SC 35 and 50% water in winter.
In case of temperatures below –20°C,
use undiluted TUTELA PROFES-
SIONAL SC 35.
A0E0029mfig. 10
Do not travel with the
windscreen washer
reservoir empty. The wind-
screen washer is fundamental
for improving visibility.
WARNING
Certain commercial ad-
ditives for windscreen
washers are inflammable. The
engine compartment contains
hot components which may set
it on fire.
WARNING
A0E0027mfig. 11 1.9 JTS - 2.2 JTS - 2.4 JTDMversions
A0E0234mfig. 12 3.2 JTS -
1.9 JTDM8V- 1.9 JTDM16Vversions

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CORRECT USE
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DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
Do not allow the pow-
er steering fluid to
touch the hot parts of the en-
gine: it is inflammable.
WARNING
BRAKE FLUID fig. 13
Unscrew cap Aand check that the flu-
id level in the reservoir is at maximum.
Fluid level in the reservoir shall not ex-
ceed the MAXmark.
IMPORTANTFor this operation it is
however recommended to always con-
tact Alfa Romeo Authorized Services.
From time to time, check the instrument
panel warning light
x: pressing on cap
A(with key fitted into the ignition de-
vice) the warning light shall turn on.
A0E0016mfig. 13
Make sure that the high-
ly corrosive brake fluid
does not drip onto the
paintwork. If it does, wash it off
immediately with water.
Check that the fluid level is at the MAX
mark on the reservoir or at the top mark
(maximum level) shown on the dipstick
under the reservoir cap.
If the fluid level in the reservoir is below
the specified level, top up as follows:
❒start the engine and wait until the flu-
id level in the reservoir has stabilized;
❒with the engine started, turn repeat-
edly the steering wheel fully right-
wards and leftwards;
❒top up until reaching the MAXmark
then refit the cap.
IMPORTANTFor this operation it is
however recommended to always con-
tact Alfa Romeo Authorized Services.IMPORTANTBrake fluid absorbs
moisture. For this reason, if the car is
mainly used in areas with a high degree
of atmospheric humidity, the fluid should
be replaced at more frequent intervals
than specified in the Service schedule.

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AND
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CAR
MAINTENANCE
USEFUL ADVICE FOR
LENGTHENING THE LIFE
OF YOUR BATTERY
To avoid draining your battery and
lengthen its life, observe the following
indications:
❒ when you park the car, ensure the
doors, tailgate and bonnet are closed
properly;
❒ the ceiling lights must be off. The car
is however provided with an auto-
matic system for switching off inter-
nal lights;
❒do not keep accessories (e.g.: sound
system, hazard lights, etc.) switched
on for a long time when the engine
is not running;
❒before performing any operation on
the electrical system, disconnect the
battery negative terminal cable;
❒battery terminals shall always be per-
fectly tightened.
IMPORTANTA battery which is kept
at a charge of less than 50% (optical in-
dicator with dark colour without green
area in the middle) for any length of time
will be damaged by sulphation leading to
a reduction in cranking power.
Moreover, this might lead to a higher
risk of the battery electrolyte freezing
(this may even occur at –10°C). If the
car is inactive for a long period of time,
refer to “Car inactivity”, in section “Cor-
rect use of the car”. If after buying the car, you want to in-
stall electric accessories which require
permanent electric supply (alarm, etc.)
contact Alfa Romeo Authorized Services
whose qualified personnel, in addition
to suggesting the most suitable devices
available at Lineaccessori Alfa Romeo,
will evaluate the overall electric ab-
sorption, checking whether the car’s
electric system is capable of withstand-
ing the load required, or whether it
should be integrated with a more pow-
erful battery.
In fact, since these devices continue ab-
sorbing energy even when the ignition
key is off, they gradually run down the
battery.
The total intake of these systems (factory and after-market) must be less than 0.6 mA x Ah (of the battery) as shown in
the following table:
Battery Maximum admitted stand-by intake
50 Ah 30 mA
60 Ah 36 mA
70 Ah 42 mA
90 Ah 54 mA

266
SAFETY
DEVICES
WARNING
LIGHTS AND
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IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
INDEX
External lights .......................... 70
Eyeglasses holder ..................... 87
Fix &Go automatic (device) ...... 186
Flashing the headlights ............. 70
Fluid level checks ..................... 226
Fluids and lubricants ................. 261
Follow me home (device) ......... 71
Front air bags .......................... 137
Front ceiling lights
– bulb replacement ................ 201
– control ............................... 78
Front fog lights
– bulb replacement ................ 197
– control ............................... 72
Fuel
– consumption ...................... 263
– fuel cut-off switch ................ 81
– fuel gauge ......................... 22
Fuel cut-off and power
supply switches ...................... 81
Fuel feed ................................ 250
Fuel filler cap ........................... 122
Fuses (replacement) ................. 205Gearbox (use) ........................ 152
Glass/can holder ...................... 87
Glove compartment .................. 85
Glove compartment light
– bulb replacement ................ 203
Handbrake .............................. 151
Hazard lights ........................... 72
Head restraints .................... 48-49
Headlight washer
– control ............................... 73
– fluid level ........................... 231
Headlights ............................... 65
– adjusting headlight beam ..... 102
– headlight adjustment abroad 103
– headlight aiming device ....... 102
– front fog light adjustment ..... 103
Hill Holder system .................... 107
Identification data .................... 246
If an exterior light burns out ....... 192
If an interior light burns out ....... 201
Ignition device ......................... 19
In an emergency................. 177
Inactivity of the car ................... 160 Dashboard and controls.... 6
Dashboard buttons ................... 72
Diesel fuel filter ........................ 233
Dimensions ............................. 257
Dipped beam headlights
– bulb replacement ................ 196
– control ............................... 70
Direction indicators
– bulb replacement ... 196-197-199
– control ............................... 70
Doors ..................................... 92
Electronic key .......................... 11
Engine
– identification code ............... 248
– marking ............................. 247
– technical data ..................... 249
Engine oil
– consumption ...................... 229
– level check ......................... 228
– specifications ...................... 260
Engine starting ......................... 148
Environment protection ............. 123
EOBD system ........................... 111

ENGINE OIL REPLEACEMENT (litres)
REFUELLING (litres)
AFTER SALESASSISTENZA TECNICA - INGEGNERIA ASSISTENZIALE
Viale Alfa Romeo 20020 Arese (MI) - Italia
Fiat Auto S.p.A.
Publication no. 60431392 - 1
stEdition - 05/2005All rights reserved. Reproduction, even in part is prohibited without written permission
from Fiat Auto S.p.A.
SERVICE
1.9 JTS - 2.2 JTS - 3.2 JTS 1.9 JTDM8v 2.4 JTDM1.9 JTDM16v
Lubrication system
engine5.4 4.6 6.4
Do not discard used oil in the environment.
COLD TYRE INFLATION PRESSURE
Tyres
205/55 R16 91V
front rear
2.3 2.3
2.6 2.6Tyres
215/55 R16 93V
front rear
2.3 2.3
2.6 2.6Tyres
225/50 R17 98W
front rear
2.5 2.5
2.7 2.7Tyres
235/45 R18 98W
front rear
2.7 2.5
2.8 2.6
Add +0.3 bar to the prescribed inflation pressure when the tyres are warm. Recheck pressure value with cold tyres.
With snow tyres, add +0.2 bar to the inflation pressure value prescribed for standard tyres.
Inflate tyres to full load pressures if driving at continuous speed exceeding 160 km/h.Space-saver
spare wheel
T125/80 R17
4.2
average load bar
full load bar
1.9 JTS - 2.2 JTS - 1.9 JTDM8v - 1.9 JTDM16v - 2.4 JTDM3.2 JTS
Fuel tank capacity 70 69
Reserve 10 10
For cars with petrol engine, only use unleaded petrol with over 95 R.O.N. (Specification EN228).
For cars with diesel engine only use Diesel fuel for motor vehicles (Specification EN590).