fuel filter Alfa Romeo 159 2006 Owner handbook (in English)

125
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
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DASHBOARD
AND
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DIESEL ENGINES
If the outside temperature is very low,
the diesel thickens due to the formation
of paraffins and could clog the diesel fu-
el filter.
In order to avoid these problems, dif-
ferent types of diesel are distributed ac-
cording to the season: summer type,
winter type arctic type (mountains/cold
areas).
If refuelling with diesel fuel not suitable
for the current temperature, mix diesel
fuel with DIESEL MIXadditive in the
proportions stated on the can, putting
first the antifreeze in the tank and then
the diesel fuel.
DIESEL MIXshall be added to diesel
fuel before the due to cold take place.
Adding it later will be worthless.
Topping up with diesel fuel not comply-
ing with EN590 European Norm might
make it necessary to replace the filter
more frequently than indicated in the
Service schedule.
AT THE FILLING
STATION
IMPORTANTRefuelling shall always
be performed with engine off. Failing to
observe this precaution could cause the
gauge to provide wrong indications.
Should this occur, to restore proper in-
dication just have next refuelling with
the engine off. Otherwise contact Alfa
Romeo Authorized Services.
PETROL ENGINES
Use only unleaded petrol. To prevent er-
rors, the diameter of the fuel tank filler
is too small to introduce a lead petrol
pump filler. Use petrol with a rated oc-
tane number (R.O.N.) not lower than
95.
IMPORTANTAn inefficient catalyst
leads to harmful exhaust emissions, thus
contributing to air pollution.
IMPORTANT Never use leaded
petrol, even in small amount or in an
emergency, as this would damage the
catalyst beyond repair.
The car must only be
filled with diesel fuel for
motor vehicles, in com-
pliance with European Standard
EN590. The use of other prod-
ucts or mixtures may irrepara-
bly damage the engine with in-
validation of the warranty due
to the damage caused. In the
event of accidentally filling with
another type of fuel, do not
start the engine and empty the
tank. If the engine has been run
even for only a very short time,
in addition to the tank, it is al-
so necessary to drain out the
whole fuel circuit.

127
SAFETY
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WARNING
LIGHTS AND
MESSAGES
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CORRECT USE
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DASHBOARD
AND
CONTROLS
The devices for curtailing diesel fuel en-
gine emissions are the following:
❒oxidising catalytic converter;
❒exhaust gas recirculation system
(E.G.R.);
❒ diesel particulate filter (DPF).
PROTECTING THE
ENVIRONMENT
The devices for curtailing petrol engine
emissions are the following:
❒ three-way catalytic converter;
❒ Lambda sensor;
❒ fuel evaporation system.
In addition, do not let the engine run,
even for a test, with one or more spark
plugs disconnected.
During normal service
the diesel particulate
filter (DPF) reaches high tem-
peratures. Do not therefore
park the car over inflammable
materials (grass, dry leaves,
pine needles, etc.): fire hazard.
WARNING

165
SAFETY
DEVICES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
WARNING
LIGHTS AND
MESSAGES
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S
LOW BRAKE FLUID/HANDBRAKE ON ..................... 167
BRAKE PAD WEAR ............................................. 167
SEAT BELTS NOT FASTENED ................................. 167
AIR BAG FAILURE................................................ 168
FRONT AIR BAGS DEACTIVATED ............................ 168
ENGINE COOLANT
HIGH TEMPERATURE ........................................... 169
ENGINE OIL HIGH TEMPERATURE .......................... 170
LOW ENGINE OIL PRESSURE/
EXHAUST OIL..................................................... 170
LOW BATTERY CHARGE ....................................... 170
INCOMPLETE DOOR LOCKING ............................... 171
BONNET OPEN ................................................... 171
BOOT OPEN....................................................... 171
INJECTION SYSTEM FAILURE/
EOBD SYSTEM FAILURE....................................... 171
CAR PROTECTION SYSTEM FAILURE/
STEERING LOCK INHIBITION................................. 172
ALARM FAILURE/BREAK-IN ATTEMPT
ELECTRONIC KEY NOT RECOGNIZED ...................... 172
POSSIBLE PRESENCE OF ICE ON THE ROAD............ 173
PRE-HEATING GLOW PLUGS/
PRE-HEATING GLOW PLUG FAILURE ....................... 173
WATER IN DIESEL FUEL FILTER ............................. 174
INERTIAL FUEL CUT-OFF
SWITCHED ON .................................................. 174
ABS SYSTEM FAILURE......................................... 175
EBD SYSTEM FAILURE......................................... 175
VDC SYSTEM .................................................... 175HILL HOLDER FAILURE ........................................ 176
ASR SYSTEM (WHEEL ANTISKID SYSTEM) ............. 176
EXTERNAL LIGHTS FAILURE .................................. 176
BRAKE LIGHTS FAILURE ....................................... 177
REAR FOGLIGHTS ............................................... 177
FRONT FOG LIGHTS ............................................ 177
SIDE/TAILLIGHTS/FOLLOW ME HOME .................. 177
DIPPED BEAM HEADLIGHTS.................................. 177
MAIN BEAM HEADLIGHTS .................................... 177
LEFT-HAND DIRECTION INDICATOR ........................ 177
RIGHT-HAND DIRECTION INDICATOR ...................... 177
LIGHT SENSOR FAILURE........................................ 178
RAIN SENSOR FAILURE......................................... 178
PARKING SENSORS FAILURE ................................ 178
FUEL RESERVE – LIMITED CRUISING RANGE .......... 178
CRUISE CONTROL .............................................. 178
DIESEL PARTICULATE FILTER CLOGGED .................. 178
ANTIPINCH SYSTEM FAILURE ............................... 179
WINDSCREEN WASHER FLUID LOW LEVEL ............. 179
SPEED LIMIT EXCEEDED ..................................... 179
T.P.M.S. SYSTEM FAILURE ................................... 179
CHECK TYRE PRESSURE ...................................... 179
LOW INFLATION PRESSURE ................................. 180
TYRE PRESSURE UNSUITABLE FOR SPEED ............. 180

174
SAFETY
DEVICES
IN AN
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TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
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DASHBOARD
AND
CONTROLS
WARNING
LIGHTS AND
MESSAGES
INERTIAL FUEL CUT-
OFF SWITCHED ON
On certain versions, the inter-
vention of the inertial fuel cut-off switch
is indicated by a message + symbol
(amber) on the display. Pre-heating glow plugs failure
The warning light (on certain versions
together with the message on the dis-
play) will flash to indicate a failure in
the pre-heating glow plugs system. Con-
tact Alfa Romeo Authorized Services as
soon as possible to have the failure elim-
inated.
WATER IN
FUEL FILTER
(diesel versions -
amber)
The warning light turns on glowing
steadily when travelling (on certain ver-
sions together with the message on the
display) to indicate that there is water
in the diesel fuel filter.
c
The presence of water in
the fuel circuit may
cause serious damage to
the entire injection system and
cause irregular engine opera-
tion. If the warning light
con
the dial turns on (on certain ver-
sions together with the mes-
sage on the display) contact Al-
fa Romeo Authorized Services
as soon as possible to have the
system relieved. If the above
indications come on immediate-
ly after refuelling, water has
probably been poured into the
tank: turn the engine off imme-
diately and contact Alfa Romeo
Authorized Services.
If, after a crash, you
smell fuel or see leaks
from the fuel system, do not
reset the switch to avoid fire
risk.
WARNING
s

178
SAFETY
DEVICES
IN AN
EMERGENCY
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MAINTENANCE
TECHNICAL
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INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
WARNING
LIGHTS AND
MESSAGES
FUEL RESERVE –
LIMITEDCRUISING
RANGE(amber)
The warning light on the fuel level gauge
turns on when about 10 litres fuel are
left in the tank. On certain versions. the
display will show a warning message
when the cruising range is less than 50
km (or 31 mi).
If warning light
K
starts flashing when
travelling contact Alfa
Romeo Authorized Services.
CRUISE CONTROL
(where provided)
(green)
The warning light turns on (on certain
versions a dedicated message is dis-
played) when turning the the knurled
ring of the Cruise Control to
Ü.
LIGHT SENSOR
FAILURE
(where provided)
(amber)
The warning light (or as an alternative,
on certain versions, a symbol and a mes-
sage are displayed) turns on to indicate
a failure at the light sensor.
PARKING SENSOR
FAILURE
(where provided)
(amber)
The warning light (or as an alternative,
on certain versions, a symbol and a mes-
sage are displayed) turns on to indicate
a failure at parking sensors.
RAIN SENSOR
FAILURE
(where provided)
(amber)
The warning light(where provided) turns
on (on certain versions a message is dis-
played) when the rain sensor is failing.
1
u
t
K
Ü
DIESEL PARTICULATE
FILTER CLOGGED
(diesel versions)
(amber)
The warning light (or as an alternative,
on certain versions, a symbol and a mes-
sage are displayed) turns on when the
diesel particulate filter is clogged and the
driving conditions do not enable to ac-
tivate automatically the reclaiming pro-
cedure.
To enable the cleaning procedure, keep
the car running until the warning light
turns on (or, on certain versions, sym-
bol
hdisappears from the display).
h

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SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
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INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
USERS FUSE AMPERE FIGURE
Water in diesel fuel filter sensor/flow meter F35 7.5 56
Brake light switch/central console control panel F35 7.5 56
Cruise Control F35 7.5 56
AQS sensor F35 7.5 56
Boot branch point/front door branch point power F36 20 56
Instrument panel branch point F37 10 56
Front headlight control unit/Power to control unit for gas-discharge
headights (Bixenon) (where provided) F37 10 56
Boot locking/unlocking gearmotor F38 15 56
EOBD system diagnostic socket F39 10 56
T.P.M.S. control unit F39 10 56
Mobile phone presetting F39 10 56
Alarm system control unit (where provided) F39 10 56
Climate control system F39 10 56
Heated rear window F40 30 56
Windscreen washer/rear window washer nozzle demister F41 7.5 56
Heated mirror demister F41 7.5 56
Brake branch point power (ABS/VDC) –
Steering angle branch point – Yawing sensor F42 7.5 56
Windscreen wiper/washer F43 30 56

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SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
C C
A A
R R
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
SCHEDULED SERVICING....................................... 224
SERVICE SCHEDULE ............................................ 225
PERIODICAL CHECKS ........................................... 227
USE OF THE CAR UNDER HEAVY CONDITIONS ........ 227
CHECKING FLUID LEVELS ..................................... 228
AIR FILTER/POLLEN FILTER ................................. 236
DIESEL FUEL FILTER ........................................... 236
BATTERY ........................................................... 237
WHEELS AND TYRES........................................... 241
RUBBER HOSES ................................................. 243
WINDSCREEN WIPER ......................................... 243
BODYWORK ...................................................... 245
INTERIORS ........................................................ 247

226
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
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EMERGENCY
TECHNICAL
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INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
Thousands of km
Check and adjust tappet clearance
(1.9 JTDM8v version)
Check exhaust emissions (petrol versions)
Check exhaust emissions/smoke (diesel versions)
Check antievaporation system (petrol versions)
Check engine control system operation
(through diagnosis socket)
Replace accessory drive belt/s
Replace timing belt (diesel versions) (*)
Change spark plugs (petrol versions)
Replace diesel fuel filter (diesel versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (diesel versions)
Change front transmission gear oil (3.2 JTS versions)
Change engine oil and oil filter (petrol versions)
(or every 24 months)
Change engine oil and oil filter (diesel versions)(**)
(or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use (cold climates, driving
in the city, idling for a long time) or in any case every 5 years.
(**) Engine oil and oil filter shall actually be changed according to the conditions of use of the car and it is indicated by the relevant
warning light or message (where provided) on the instrument panel (see section “Warning lights and messages”).
30 60 90 120 150 180
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●●●●●●
●
●
●
●●●
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●●●●●●
●
●●●●●●
(●)(●)(●)(●)(●)(●)
●●●
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227
SAFETY
DEVICES
WARNING
LIGHTS AND
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TECHNICAL
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INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
USE OF THE CAR
UNDER HEAVY
CONDITIONS
Should prevailing use of the car be un-
der one of the following specially heavy
conditions:
❒ trailer or caravan towing;
❒ dusty roads;
❒ short distances (less than 7-8 km)
and repeated with external temper-
atures below zero;
❒ frequently idling engines or long dis-
tance low speed driving (e.g.: door-
to-door deliveries) or in case of a long
term inactivity;
❒ urban routes;
carry out checks more frequently than
required on Service Schedule:
❒ check front disk brake pad conditions
and wear;
❒ check cleanness of bonnet and boot
locks and lever cleanness and lubri-
cation;
❒ sight inspect the conditions of: en-
gine, gearbox, transmission, pipes
and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes,
etc.);
❒ check battery charge and fluid level
(electrolyte);
❒ visual check on various drive belt con-
ditions;
❒ change engine oil and oil filter, if re-
quired;
❒ check and replace pollen filter, if re-
quired;
❒ check and replace air cleaner, if re-
quired.
PERIODICAL CHECKS
Every 1,000 km or before long jour-
neys, check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒ tyre pressure and conditions.
❒ check light system operation (head-
lights, direction indicators, hazard
lights, etc.);
❒ check windscreen wiper/washer op-
eration and windscreen/rear window
blade position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Se-
leniaproducts, designed and produced
specifically for Alfa Romeo cars (see
table “Capacities” in section “Techni-
cal specifications”).

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SAFETY
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TECHNICAL
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CORRECT USE
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CAR
MAINTENANCE
Brake fluid is poisonous
and highly corrosive. In
the event of accidental contact,
wash the parts involved im-
mediately with neutral soap
and water, then rinse thor-
oughly. Call the doctor imme-
diately if the fluid is swal-
lowed.
WARNING
Symbolπon the con-
tainer indicates syn-
thetic brake fluid, distinguish-
ing it from the mineral kind.
Using mineral fluids irre-
versibly damages the special
braking system rubber seals.
WARNING
AIR FILTER/
POLLEN FILTER
Air cleaner or pollen filter replacement
shall be carried out at Alfa Romeo Au-
thorized Services.
DIESEL FUEL FILTER
DRAINING THE
CONDENSE
The presence of water in
the fuel circuit can se-
verely damage the in-
jection system and make the en-
gine misfire. If the warning light
cturns on (on certain versions
together with a message on the
display) contact Alfa Romeo Au-
thorized Services as soon as
possible to have the bleeding
operation carried out. Should
the warning light turn on after
refuelling, water has probably
been poured into the tank: turn
the engine off immediately and
contact Alfa Romeo Authorized
Services.