climate control Alfa Romeo 159 2009 Owner handbook (in English)

215
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
USERS FUSE AMPERE FIGURE
Climate control system fan (1.8 versions) F02 (MAXI-FUSE) 40 60
Climate control system fan (1.9 JTS and 2.2 JTS versions) F02 (MAXI-FUSE) 50 60
Electric steering lock F03 (MAXI-FUSE) 20 60
Brake branch point (pump) F04 (MAXI-FUSE) 40 60
Brake branch point (solenoid valve) (ABS version) F05 (MAXI-FUSE) 40 60
Brake branch point (solenoid valve) (VDC version) F05 (MAXI-FUSE) 20 60
Radiator fan (low speed) (1.8, 1.9 JTS, 2.2 JTS versions) F06 (MAXI-FUSE) 40 60
Radiator fan (high speed) F07 (MAXI-FUSE) 50 60
Additional heater supply (passenger compartment water heating 300W)
(diesel versions) F08 30 60
Headlight washer F09 20 60
Horns F10 15 60
Electronic injection system secondary loads F11 15 60
+ INT for electronic injection system F16 7.5 60
Electronic injection system primary loads F17 10 60
Battery positive of engine and automatic gearbox control units F18 10 60
Climate control system compressor F19 7.5 60
Rear window heating F20 20 60
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SAFETY
DEVICES
WARNING
LIGHTS AND
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IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
35 70 105 140 175
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Thousands of km
Check and adjust tappet clearance (1.9 JTDM8v version)
Check and adjust tappet clearance, if required (1.8 version)
Check exhaust emissions (petrol versions)
Check exhaust emissions/smoke (diesel versions)
Check engine control system operation (through diagnosis socket)
Replace accessory drive belt/s (except 1.8 version)
Replace accessory drive belt/s (1.8 version)
Replace timing belt (1.8 version) (*)
Replace timing belt (diesel versions) (*)
Change spark plugs (petrol versions except 1.8)
Change spark plugs (1.8 version)
Replace diesel fuel filter (diesel versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (diesel versions)
Change front transmission gear oil (3.2 JTS 4x4 versions)
Change engine oil and oil filter (1.8 petrol versions) (or every 12 months)
Changing engine oil and oil filter (petrol versions excluding 1.8 version)
(or every 24 months) (***)
Change engine oil and oil filter (dieselversions with DPF) (**)
(or every 24 months)
Change engine oil and oil filter (dieselversions without DPF)
(or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use (cold climates, driving in the city,
idling for a long time) or in any case every 5 years.
(**) Engine oil and oil filter shall actually be changed according to the conditions of use of the car and it is indicated by the relevant warning light or
message (where provided) on the instrument panel.
(***) If the car is mainly used for town driving or in particularly harsh climate conditions and has a low annual mileage, the engine oil and filter should
be changed every 12 months.
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238
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
REPLACING THE BATTERY
If required, replace the battery with a
genuine spare part having the same
specifications.
If a battery with different specifications
is fitted, the service intervals given in
the Service schedule in this section will
no longer be valid.
Refer therefore to the instructions pro-
vided by the battery manufacturer.
Incorrect fitting of elec-
trical and electronic ac-
cessories can seriously
damage the car. If after buying
the car, you want to install elec-
tric accessories which require per-
manent electric supply (alarm,
free-hand phone kit, etc.) contact
Alfa Romeo Authorized Services
whose qualified personnel, in ad-
dition to suggesting the most
suitable devices, will evaluate the
overall electric absorption, check-
ing whether the car’s electric sys-
tem is capable of withstanding
the load required, or whether it
should be integrated with a more
powerful battery.
Batteries contain sub-
stances that are very
harmful for the environ-
ment. You are advised to have
the battery changed at Alfa
Romeo Authorized Services,
which is properly equipped for
disposing of used batteries re-
specting nature and the law.
The liquid in the bat-
tery is poisonous and
corrosive. Avoid contact with
eyes and skin. Do not bring
naked flames or possible
sources of sparks near to the
battery: risk of fire and ex-
plosion.
WARNING
Running the battery
with low fluid level can
damage the battery beyond
repair and could also cause its
explosion.
WARNING
After connecting/dis-
connecting the battery,
wait for 3 minutes at
least before fitting the electronic
key into the ignition device in
order to allow the climate con-
trol system control unit to reset
the positions of the electric ac-
tuators that adjust air temper-
ature and distribution.
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SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
245
These include:
❒Painting products and systems which
give the car particular resistance to
corrosion and abrasion;
❒Use of galvanised (or pretreated)
steel sheets, with high resistance to
corrosion;
❒Spraying of plastic parts, with a pro-
tective function, in the more exposed
points: underdoor, inner fender parts,
edges, etc.;
❒Use of “open” boxed sections to pre-
vent condensation and pockets of
moisture from triggering rust inside;
❒use of special anti-abrasion protective
tapes in the most exposed areas
(e.g.: rear mudguard, rear door,
etc.).
BODY AND UNDERBODY
WARRANTY
Your car is covered by warranty against
perforation due to rust of any original el-
ement of the structure or body. For the
general terms of this warranty, refer to
the Alfa Romeo Warranty booklet.
ADVICE FOR PRESERVING
THE BODYWORK
Paint
Paintwork does not only serve an
aestethic purpose, but also protects the
underlying sheet metal.
In the case of deep scrapes or scores,
you are advised to have the necessary
touching up carried out immediately to
avoid the formation of rust. Use only
original paint products for touching up
(see “Bodywork paint identification
plate” in section “Technical specifica-
tion”).
Normal paint maintenance consists in
washing at intervals depending on the
conditions and environment of use. For
example, in highly polluted areas, or if
the roads are sprayed with salt, it is wise
to wash the car more frequently.
BODYWORK
PROTECTION FROM
ATMOSPHERIC AGENTS
The main causes of corrosion are the fol-
lowing:
❒atmospheric pollution;
❒salty air and humidity (coastal areas,
or hot humid climates);
❒ seasonal environment conditions.
Not to be underestimated is also the
abrasive action of wind-borne atmos-
pheric dust and sand and mud and grav-
el raised by other cars.
On your car, Alfa Romeo implemented
the best manufacturing technologies to
effectively protect the bodywork against
corrosion.
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1.9 JTDM8v
70❍
10❍
7.5
4.6
❑
2.3
6.0
1.9 JTDM16v
70❍
10❍
7.5
4.6
❑
2.3
6.0
2.4 JTDM
70❍
10❍
7.35
6.4
❑
2.8
6.0
1.9 JTS
70●
10●
8.15
5.4
■
2.3
6.0
2.2 JTS
70●
10●
8.15
5.4
■
2.3
6.0
3.2 JTS
2,.4 JTDM210 HP
4x4
70●
10●
10.3
5.4
■
2.8 (Õ)
6.0
CAPACITIES
Specified fuels and
original lubricants
●Unleaded petrol
with no less than 95 R.O.N.
(EN228 Specification)
❍Diesel fuel for motor
vehicles (EN590 Specification)
Mixture of 50%
water and
PARAFLU UP (
▲)
■SELENIA StAR
❑SELENIA WR
TUTELA CAR MATRYX
(Õ) TUTELA
MULTIAXLE
Mixture of water and liquid
TUTELA
PROFESSIONAL SC 35
1.8
70●
10●
8.0
4.5■
1.6
6.0
(▲) For particularly hard climate conditions, we recommend use of a 60% PARAFLU UPand 40% demineralized water mixture.
Fuel tank: litres
– including
a reserve of litres
Engine cooling system litres
Lubrication system engine litres
Mechanical gearbox/
differential litres
Windscreen/headlight
washer fluid reservoir: litres
266
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
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FLUIDS AND LUBRICANTS
RECOMMENDED PRODUCTS AND THEIR SPECIFICATIONS
Use Fluid and lubricant specifications Original fluids Change
for correct car operation and lubricants
Lubricants for
petrol engines
Lubricants for
diesel engines
Synthetic-based oil, grade SAE 5W-40,
FIAT 9.55535-H2qualification.
Synthetic-based oil, grade SAE 5W-40,
FIAT 9.55535-N2qualification.SELENIA StAR
Contractual Technical
Reference N° F216.D05
SELENIA WR
Contractual Technical
Reference N° F515.D06According to Service
Schedule
According to Service
Schedule
For diesel engines, in emergency cases where genuine products are not available, lubricants with min. performance ACEA C2 are accepted. If this is the
case, the best engine performance is not guaranteed. We however recommend replacing the lubricant with those recommended by Alfa Romeo
Authorized Services.
Use of products with low-quality properties than ACEA A3 and ACEA B4 could cause damages to the engine that are not covered by the warranty.
For very cold climate conditions, ask to contact Alfa Romeo Authorized Services for the appropriate Seleniaproduct to use.
267
SAFETY
DEVICES
WARNING
LIGHTS AND
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IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
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268
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICALSPECIFICATIONS
Synthetic-based oil, grade SAE 75W-85
that passes API GL 4 specifications.
QualificationFIAT 9.55550-MZ1
Synthetic-based oil, grade SAE 75W-90 that passes
API GL-5 specifications, ZF-TE ML 18.
QualificationFIAT 9.55550-DA3
Lubricant for automatic transmissions that passes
"ATF DEXRON III" specification.
QualificationFIAT 9.55550-AG2.
Grease containing Molybdenum bisulphide for high temperature
appliances. NLGI 1-2 consistency.
QualificationFIAT 9.55580.
Grease for homokinetic joints with low friction coefficient.
NLGI 0-1 consistency.
QualificationFIAT 9.55580.
Synthetic fluid for Brake and clutch controls FMVSS n° 116
DOT 4, ISO 4925, SAE J1704, CUNA NC 956-01
QualificationFIAT 9.55597.
Protective with antifreeze action, red colour based on inhibited
monoethylen glycol and organic formula, that passes
CUNA NC 956-16, ASTM D 3306 specifications.
QualificationFIAT 9.555523.
Additive for diesel fuel, protecting Diesel engines.
Mixture of alcohol and surfactants CUNA NC 956-11.
QualificationFIAT 9.55522.TUTELA CAR
MATRYX
Contractual Technical
Reference N° F108.F02
TUTELA
MULTIAXLE
Contractual Technical
Reference N° F426.E06
TUTELA GI/EContractual Technical
Reference N° F001.C94
TUTELA ALL STARContractual Technical
Reference N° F702.G07
TUTELA STAR 700Contractual Technical
Reference N° F701.C07
TUTELA TOP 4Contractual Technical
Reference N° F001.A93
PARAFLU UP (●)Contractual Technical
Reference N° F101.M01
TUTELA DIESEL ARTContractual Technical
Reference N° F601.L06
TUTELA
PROFESSIONAL SC 35
Contractual Technical
Reference N° F201.D02
Mechanical gearbox
and differential
Rear differential and
transmission unit
(3.2 JTS 4X4 and 2.4
JTD
M4x4 version)
Power steering
CV joints
on wheel side
CV joints
on differential side
Brake and clutch
hydraulic controls
Radiator antifreeze
proportion:
50% water and
50%PARAFLU UP
(❏)
To be mixed with fuel oil
(25 cc per 10 litres)
To be used diluted
or undiluted
Lubricants and
greases
for transmission
Windscreen/
headlight washer
fluid Protective agent
for radiators Brake fluid
(●)IMPORTANTDo not top up or mix with fluids having different specifications from those described here.
(
❏) For particularly hard climate conditions, we recommend use of a 60% PARAFLU UPand 40% demineralized water mixture.
Additive for
diesel fluid
Use Fluid and lubricant specifications Original fluids Applications
for correct car operation and lubricants
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319
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
INDEX
– useful advice for
lengthening the life ............. 239
Bodywork (cleaning) ................ 245
Bonnet ................................... 105
Boot ...............................101-277
– light replacement ................ 208
Brakes ................................... 256
Bulb (replacement) .................. 196
– general instructions ............. 196
– types of bulbs .................... 197
Capacities.............................. 266
Car inactivity ........................... 164
Car maintenance................ 223
– periodical checks ................ 227
– use of the car under heavy
conditions.......................... 227
– service Schedule ................. 225
– scheduled service ................ 224
Carrying children safely ............. 135
– child restraint systems ......... 138
– passenger’s seat compliance . 138
– presetting for mounting the
“Universal Isofix” child restraint
system .......................140-285Ceiling lights
– front ................................. 78
– rear .................................. 80
Checking fluid levels ................. 228
Child lock device ...................... 97
Cigar lighter ............................ 85
Climate control system .............. 53
– automatic two-/three-zone .. 58
– manual ............................. 55
CO
2emissions......................... 270
CODE card .............................. 12
Containing running costs ........... 157
Controls................................. 81
Correct use of the car........ 149
Courtesy mirror light
– bulb replacement ................ 206
Cruise Control .......................... 76
Dashboard and controls.... 6
Dashboard buttons ................... 72
Diesel fuel filter ....................... 236
Dimensions............................. 261
Dipped beam headlights
– bulb replacement ................ 201
– control .............................. 70 ABS system ............................ 108
Accessories purchased
by the owner ........................ 116
Additional heater ..................... 69
Air bags ...........................141-145
Air/pollen filter ........................ 236
Air vents ................................. 54
Alarm ..................................... 17
Alfa Romeo CODE system .......... 9
Alfa 159 Sportwagon....... 275
Armrest
– central .............................. 82
– rear ........................... 83-84
Ashtray.................................. 87
ASR system ............................ 112
At the filling station .................. 125
Automatic headlight sensor ........ 71
Automatic two/three-zone
climate control system ............ 58
Battery
– checking the charge ............ 237
– jump starting ..................... 182
– recharging ......................... 219
– replacing ........................... 238
II I
N N
D D
E E
X X
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320
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
INDEX
– fuel gauge ......................... 22
Fuel cut-off and power supply
switches............................... 81
Fuel feed ................................ 255
Fuel filler cap .......................... 126
Fuses (replacement) .......... 209-292
Gearbox (use) ........................ 156
Glass/can holder ..................... 87
Glove compartment .................. 85
Glove compartment light
– bulb replacement ................ 207
Handbrake............................. 155
Hazard lights ........................... 72
Head restraints ................. 48-49
Headlight washer
– control .............................. 73
– fluid level .......................... 232
Headlights.............................. 65
– adjusting headlight beam ..... 106
– headlight adjustment abroad 107
– headlight aiming device ....... 106
– front fog light adjustment ..... 107
Hill Holder system .................... 111
Homelink............................... 89
Identification data .................... 250
If an exterior light burns out ..196-288
If an interior light burns out ..205-290
Ignition device ......................... 19In an emergency................ 181
Inactivity of the car .................. 164
Inertial fuel cut-off switch .......... 80
Installation of electric/
electronic devices ................... 117
Instrument panel ..................... 7-8
Instruments ............................ 21
Interior fittings ......................... 83
Interiors................................. 247
Isofix universal
(child's seat) .................. 140-286
Jacking the car ........................ 220
Labels
– identification data ............... 250
– bodywork paint .................. 251
Level checks ........................... 230
Main beam headlights
– bulb replacement ................ 199
– control .............................. 70
Manual climate control system ... 55
MSR system ........................... 114
Multifunction display ................ 25
Number plate light .................. 204
Oddments compartments .......... 88
Paint ..................................... 246
Parking.................................. 155 Direction indicators
– bulb replacement 200-201-204
– control .............................. 70
Doors ..................................... 96
Electronic key .......................... 11
Engine
– identification code ............... 252
– marking ............................ 251
– technical data .................... 253
Engine oil
– consumption ...................... 232
– level check ........................ 231
– specifications ..................... 266
Engine starting ........................ 150
Environment protection ............. 127
EOBD system .......................... 115
External lights ......................... 70
Eyeglasses holder .................... 87
Fix&Go automatic (device) ....... 190
Flashing the headlights ............. 70
Fluid level checks..................... 230
Fluids and lubricants ................. 267
Follow me home (device) ......... 71
Front ceiling lights
– bulb replacement ................ 205
– control .............................. 78
Front fog lights
– bulb replacement ................ 202
– control .............................. 72
Fuel
– consumption ...................... 269
– fuel cut-off switch ............... 81
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fig. 1
1.Adjustable swivel side air vents -2.Front side window demisting/defrosting vents -3.Passenger’s air bag - 4.Fuel lev-
el gauge/engine coolant temperature gauge/engine oil temperature gauge (petrol versions) or turbocharger pressure
gauge (diesel versions) - 5.Adjustable swivel centre air vents - 6.Upper central vent - 7.External lights control lever -
8.Driver’s air bag and horn - 9.Instrument panel - 10.Windscreen wiper control lever - 11.Front side window demist-
ing/defrosting vents - 12.Adjustable swivel side air vents - 13.Switches for external lights, trip meter reset and headlamp
aiming device. - 14.Dashboard fusebox lid - 15.Bonnet opening lever - 16. Sound system controls on the steering wheel
(where provided) - 17.Driver’s knees air bag - 18.Cruise Control lever (where provided) - 19.Ignition device - 20.En-
gine START/STOP button - 21.Heating/ventilation/climate controls - 22.Sound system (where provided) - 23.Glove
box - 24.Passenger’s knees air bag (where provided)
DASHBOARD
323
RIGHT HAND DRIVE VERSION
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