warning Alfa Romeo Giulia 2016 Manual Online

Cable connection
54)
Proceed as follows to carry out a jump
starting:
connect a terminal on the end of the
positive cable from the remote positive
pole (+) of the car with flat battery;
connect the terminal on the opposite
end of the positive (+) cable to the
positive (+) pole of the auxiliary battery;
connect a negative cable end terminal
to the negative (-) pole of the auxiliary
battery;
connect the terminal on the opposite
end of the negative (-) cable to the earth
point (-) on the vehicle with the battery
flat;
start the engine of the car with an
auxiliary battery, let it run for some
minutes at idle and then start the engine
of the car with flat battery. In case a
portable battery is used, before starting
the vehicle, wait a few seconds after
completing the connection.
Cable disconnection
Once the engine is started, remove the
connection cables in reverse sequence,
as shown below:
disconnect the negative cable end
terminal (-) from the earth point (-) of the
car with flat battery;
disconnect the terminal on the
opposite end of the negative cable fromthe negative (-) pole of the auxiliary
battery;
disconnect the terminal on the
opposite end of the positive (+) cable
from the positive (+) pole of the auxiliary
battery;
disconnect the terminal on the end of
the positive cable from the remote
positive pole (+) of the car with flat
battery.
WARNING
136)Do not get too close to the radiator
cooling fan: the electric fan may start;
danger of injury. Scarves, ties and other
loose clothing might be pulled by moving
parts.
137)Remove any metal objects (e.g. rings,
watches, bracelets), that might cause an
accidental electrical contact and cause
serious injury.
138)The batteries contain acid that can
burn skin or eyes. Batteries produce
hydrogen, which is easily flammable and
explosive. Thus keep away flames or devices
which may cause sparks.
IMPORTANT
53)Never use a fast battery-charger to
start the engine as this could damage the
electronic systems of your vehicle,
particularly the ignition and engine fuel
supply control units.54)Do not connect the cable to the negative
terminal (–) of the flat battery. The following
spark could lead to battery explosion and
cause serious harm. Only use the specific
earth point; do not use any other exposed
metallic part.
136
IN AN EMERGENCY

FUEL CUT-OFFSYSTEM
DESCRIPTION
139)
Depending on the type and violence of
the impact, the control unit of the ORC
occupant protection systems determines
whether to activate the airbags and the
front seatbelt pretensioners and whether
to immediately interrupt the current
from the batteries to the supply pumps
and to the devices that operate the
engine. The power from the battery is
interrupted by "skipping" the pyrotechnic
fuse placed on the fuse box next to the
positive pole of the battery.
When the fuse is "skipped", only some
services, necessary for the safety of the
vehicle (eg: door locks, anti-theft device,
etc.), remain powered.
IMPORTANT After the impact, carefully
check the vehicle for fuel leaks, for
instance in the engine compartment,
under the vehicle or near the tank area.
IMPORTANT Contact an Alfa Romeo
Dealership to have the system checked.
WARNING
139)If, after an impact, you smell fuel or
notice leaks from the fuel system, do not
reactivate the system to avoid the risk of
fire.
137

take the tow hook from its housing in
the boot and carefully clean the threaded
housing on the vehicle before using it;
tighten the vehicle's tow hook in its
place for about 11 turns.
IMPORTANT The largest work angle of
the cable to fix on the tow hook must not
exceed 15°, as shown in fig. 147.
WARNING
140)Move the ignition device to ON and
then to STOP, without opening the door.
141)The brake servo and the
electromechanical power steering will not
work while the vehicle is being towed. You
will therefore need to apply more force on
the brake pedal and steering wheel. Do not
use flexible ropes when towing, and avoid
jerky movements. During towing, make sure
that the trailer hitch does not damage any
components it is touching. When towing the
car, you must comply with all specific traffic
regulations and adopt an appropriate
driving behaviour. Do not start the engine
while towing the car. Before tightening the
ring, clean the threaded housing thoroughly.
Make sure that the ring is fully screwed into
the housing before towing the car.
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139

SCHEDULED SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions.
For this reason, Alfa Romeo has planned
a series of checks and services at fixed
distance intervals and, for
versions/markets, where provided, at
fixed time intervals, as described in the
Scheduled Servicing Plan.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tyre pressure, etc.).
Scheduled Servicing is offered by an Alfa
Romeo Dealership according to a set
time schedule. If, during each operation,
in addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with the
owner's explicit consent only.
IMPORTANT Scheduled Servicing
Coupons are required by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform the Alfa Romeo
Dealership of any small operating
irregularities without waiting for the next
service.
PERIODIC CHECKS
Every year or every600mi (1,000 km) or
before long trips check and, if necessary,
top up:
engine coolant level;
brake fluid level (if insufficient, see an
Alfa Romeo dealership as soon as
possible);
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washing/wiping
system and positioning/wear of wiper
blades.
Every1,800mi (3,000 km), check and
top up if required: engine oil level.
HEAVY USAGE OF THE CAR
If the vehicle is used under one of the
following conditions:
dusty roads;
short, repeated journeys (less than
4-5 mi (7-8 km)) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
in the event of a long period of
inactivity;
the following checks must be carried outmore often than indicated in the
Scheduled Servicing Plan:
check front and rear disc brake pad
condition and wear;
check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and rubber
elements (gaiters/sleeves/bushes, etc.);
check battery charge and battery fluid
level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change engine
oil and replace oil filter;
check and, if necessary, replace pollen
filter;
check and, if necessary, replace air
cleaner;
check and, if necessary, replace the
Bad Fuel fuel filter (where available).
142
SERVICING AND CARE

SCHEDULED SERVICING PLAN (2.2 JTD diesel engine versions)
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 mi (200,000 km)/10 years, must be cyclically repeated
starting from the first interval, thus following the same intervals as before.
Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check battery charge status with the proper instrument●●●●●●●●●●
Check tyre condition/wear and adjust pressure, if necessary.
Check the Tyre Repair Kit recharge condition and expiry date●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel warning
lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels (1)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation (2)
●●●●●●●●●●
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (gaiters, sleeves, bushes, etc.)
●●●●●
Check position/wear of front windscreen wiper blade●●●●●
(1) Top up using the fluids indicated in the “Fluids and lubricants” paragraph of the “Technical data” chapter and only after checking that the system is
intact.
(2) If the vehicle diagnostics shows the oil to be degraded to less than 20%, replacing the engine oil and filter is advised.
143

Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment locks,
cleanliness and lubrication of linkage●●●●●
Visually inspect conditions and wear of front/rear disc brake
pads and operation of pad wear indicators●●●●●●●●●●
Visually inspect the condition and tensioning of the
accessory drive belt(s)●●
Visually inspect the toothed timing drive belt●●
Change engine oil and replace oil filter(3)
Replace Transfer Case oil (for AWD versions)
●
Replace engine oil centrifuge filter (blow-by)(8)●●
Replace accessory drive belt/s(4)
Replace the toothed timing drive belt(4)
(3) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the
warning light or message in the instrument panel. In all cases, never exceed 2 year/24,000 mi (40,000 km). If the car is used mainly for urban
driving or fuel not strictly compliant with European Specifications EN590 is used, it is advisable to change the oil and replace the filter every
year/12,000 mi (20,000 km).
(8) Heavy conditions (urban driving, long periods of idling): the recommended maximum distance is 36,000 mi (60,000 km). Regardless of distance,
change every 3 years together with the accessory belt.
(4) Areas that are not dusty: recommended maximum mileage 60,000 mi (100,000 km). The belt must be replaced every 5 years, regardless of
distance travelled. Dusty areas and/or heavy conditions (cold climates, urban driving, long periods of idling): the recommended maximum distance
is 36,000 mi (60,000 km). The belt must be replaced every 3 years, regardless of distance travelled.
144
SERVICING AND CARE

ENGINE OIL
144)
56)
The engine oil level can be seen on the
instrument panel display every time the
engine is started, or on the Connect
system display by activating on the main
menu (MENU button) the following
functions in sequence: “Apps”; “My Car”
and “Oil Level”.
The oil level can also be checked
manually.
Manual gearbox: checking oil level
2.2 JTD Engine
Have this operation performed at an Alfa
Romeo Dealership.
Engine oil consumption
57)
4)
The maximum engine oil consumption is
usually 0.55 pounds (250 grams) every
620 mi (1,000 km). When the vehicle is
new, the engine needs to be run in;
therefore the engine oil consumption can
only be considered stabilised after the
first 3,100 - 3,730 mi (5,000 -
6,000 km).
ENGINE COOLANT FLUID
145)
58)
If the level is too low, unscrew the cap of
reservoir 2 and add the fluid described in
the "Technical Specifications" chapter.
WASHER FLUID FOR WINDSCREEN/
HEADLIGHTS
146) 147)
The windscreen and headlights washer
fluid reservoir (where available) is
equipped with a telescopic filler.
If the level is too low, remove reservoir
cap 4 and lift the filler then add the fluid
described in the "Technical
Specifications" chapter.
IMPORTANT The headlight washing
system will not work if the liquid level is
low (situation indicated by the symbol on
the instrument panel display). The
windscreen washer will keep working. On
vehicles equipped with headlight
washers, Where provided, there is a
reference notch on the dipstick: ONLY
the windscreen/rear window washer
operates with the level below this
reference.
BRAKE FLUID
Check that the fluid is at the max. level. If
the liquid level in the tank is insufficient,
contact an Alfa Romeo Dealership to
have the system checked.
AUTOMATIC TRANSMISSION
ACTIVATIONSYSTEM OIL
4)
The transmission control oil level should
only be checked at an Alfa Romeo
Dealership.
USEFUL ADVICE FOR EXTENDING THE
LIFE OF YOUR BATTERY
Useful advice for extending the life of
your battery
To avoid draining your battery and make
it last longer, observe the following
instructions:
when you park the car, ensure that the
doors, tailgate and bonnet are closed
properly, to prevent any lights from
remaining on inside the passenger's
compartment;
switch off all roof lights inside the car:
the car is however equipped with a
system which switches all internal lights
off automatically;
do not keep accessories (e.g. radio,
hazard warning lights, etc.) switched on
for a long time when the engine is not
running;
before performing any operation on
the electrical system, disconnect the
negative battery cable.
If, after purchasing the car, you wish to
install electrical accessories which
require permanent electrical supply (e.g.
alarm, etc.) or accessories which
147

influence the electrical supply
requirements, contact an Alfa Romeo
Dealership, whose qualified staff will
evaluate the overall electrical
consumption.
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to indicate
this. To carry out this procedure, simply
turn the steering wheel all the way from
one end to the other and then put it back
to the central position.
IMPORTANT If the charge level remains
under 50% for a long time, the battery is
damaged by sulphation, reducing its
capacity and efficiency at start-up. The
battery is also more prone to the risk of
freezing (at temperatures as high as 14
°F (-10°C)).BATTERY
148) 149) 150) 151)
59)
6)
The battery does not require the
electrolyte to be topped up with distilled
water. A periodic check carried out at an
Alfa Romeo Dealership is, however,
necessary to check efficiency.
Follow the battery manufacturer's
instructions for maintenance.
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to indicate
this. To carry out this procedure, simply
turn the steering wheel all the way from
one end to the other and place it back in
central position.
IMPORTANT If the charge level remains
under 50% for a long time, the battery is
damaged by sulphation, reducing its
capacity and efficiency at start-up. The
battery is also more prone to the risk of
freezing (at temperatures as high as 14
°F (-10°C)).
WARNING
142)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of fire.
143)Be very careful when working in the
engine compartment when the engine is hot:
you may get burned. Do not get too close to
the radiator cooling fan: the electric fan may
start; danger of injury. Scarves, ties and
other loose clothing might be pulled by
moving parts.
144)If the engine oil is being topped up, wait
for the engine to cool down before loosening
the filler cap, particularly for vehicles with
aluminium cap (where provided). WARNING:
risk of burns!
145)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine is
hot: you risk scalding yourself.
146)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
147)Some commercial additives for
windscreen washer fluid are flammable. The
engine compartment contains hot
components which may start a fire.
148)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
148
SERVICING AND CARE

remove the protective cover 1
fig. 150 and connect the positive cable
terminal of the charger (usually red) to
the positive terminal (+) of the battery;
connect the negative terminal of the
charger (usually black) to nut 2 next to
the negative terminal (-) of the battery, as
shown in fig. 150;
The vehicle is equipped with an IBS
(Intelligent Battery Sensor), which is ableto measure the charge and discharge
voltage and calculate the charge level
and the general condition of the battery.
The sensor is placed next to the negative
terminal (-) of the battery.
For a correct charge/discharge
procedure, the charge voltage must go
through the IBS sensor.
Turn the charger on and follow the
instructions on the user's manual to
completely recharge the battery;
when the battery is charged, turn the
charger off before disconnecting it from
the battery;
first disconnect the black cable
terminal of the battery charger and then
the red cable terminal;
refit the protective cover of the
positive terminal of the battery and the
access cover to the battery
compartment.
IMPORTANT If a "quick-type" battery
charger is used with the battery fitted on
the vehicle, before connecting it
disconnect both cables of the battery
itself. Do not use a "quick-type" battery
charger to provide the starting voltage.
60)
WARNING
152)The process of charging or recharging
the battery produces hydrogen, a flammable
gas that can explode and cause serious
injury.
153)When charging or recharging the
battery, always follow the precautions
listed.
IMPORTANT
60)When you need to disconnect or remove
the battery, do not close the boot. In order to
avoid possible accidental closure, it is
recommended to place an obstacle (e.g. a
cloth) on the lock that would physically avoid
closure.
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150
SERVICING AND CARE

WARNING
154)The air intake system (air cleaner,
rubber hoses, etc.) can be a protection in the
case of blowbacks from the engine. DO NOT
REMOVE this system unless you need to
carry out repair or servicing operations.
Before starting the engine, ensure that the
system has not been removed: failure to
observe this precaution may result in serious
injury.
155)Exhaust emissions are very dangerous,
and may be lethal. They contain carbon
monoxide, a colourless, odourless gas which
can cause fainting and poisoning if inhaled.
156)The exhaust system may reach high
temperatures and may cause a fire if the
vehicle is parked on flammable material. Dry
grass or leaves can also catch fire if they
come into contact with the exhaust system.
Do not park or use the vehicle in a place in
which the exhaust system might come into
contact with flammable material.
IMPORTANT
61)Incorrect servicing of the vehicle or
failure to carry out operations or repairs
(when necessary) may lead to more
expensive repairs, damage to other
components or have a negative impact on
the vehicle performance. Have any
malfunction inspected immediately by an
Alfa Romeo Dealership.62)The vehicle is equipped with fluids which
are optimised or protecting its performance
and life and extending service intervals. Do
not use chemicals for washing these
components since they may damage the
engine, the gearbox or the climate control
system. This damage is not covered by the
vehicle’s warranty. If any component needs
to be washed due to malfunctioning, use only
the specific liquid for that procedure.
63)An excessive or insufficient amount of
oil inside the base is extremely damaging to
the engine. Make sure it is always at an
adequate level.
64)Vehicles equipped with catalytic
converter must be fuelled only with unleaded
petrol. Leaded petrol would permanently
damage the catalytic converter and
eliminate its ability to reduce polluting
emissions, seriously compromising the
engine performance, which would be
irreparably damaged. If the engine does not
work correctly, especially if it starts
irregularly or if there is a reduction of its
performance, immediately go to an Alfa
Romeo Dealership. Prolonged and faulty
operation of the engine may cause
overheating of the converter and, as a
consequence, possible damage to the
converter and the vehicle.
65)Using a gearbox fluid different from that
approved may compromise gearshifting
quality and/or cause vibration of the
gearbox itself.66)It is recommended to have the vehicle
serviced by an Alfa Romeo Dealership. When
carrying out normal periodic operations and
small servicing interventions personally on
the vehicle, it is recommended to use
suitable equipment, genuine spare parts and
the necessary fluids. Do not carry out any
interventions if you don't have the necessary
experience.
67)When you need to disconnect or remove
the battery, do not close the boot. In order to
avoid possible accidental closure, it is
recommended to place an obstacle (e.g. a
cloth) on the lock that would physically avoid
closure.
68)Always require the use of only
compressor coolants and lubricants
approved and suitable for the specific air
conditioning system fitted on the vehicle.
Some non-approved coolants are flammable
and may explode, with the risk of injuries. The
use of non-approved coolants or lubricants
may adversely affect system efficiency,
leading to expensive repairs.
69)The air conditioner system contains
coolant under high pressure: to avoid injuries
to people or damage to the system, any
coolant addition or repair that requires to
disconnect the cables must be carried out by
an Alfa Romeo Dealership.
152
SERVICING AND CARE