engine coolant ALFA ROMEO GIULIA 2021 User Guide

204

SERVICING AND MAINTENANCE
Correct servicing permits the performance of
the vehicle to be maintained over time, as well
as limited running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.
SCHEDULED SERVICING
Correct servicing is crucial for guaranteeing a
long life for the vehicle under the best condi-
tions.
For this reason, Alfa Romeo has planned a
series of checks and services for your vehicle
at fixed intervals based on distance and time,
as described in the Scheduled Servicing Plan.
Before each service, it is always necessary to
carefully follow the instructions in the Sched -
uled Servicing Plan (e.g. periodically check
level of fluids, tire pressure, etc.).
Scheduled Servicing is offered by an autho -
rized dealer according to a set time schedule.
If, during each operation, in addition to the
ones scheduled, the need arises for further
replacements or repairs, these may be carried
out with the owner’s explicit consent only.

NOTE:

Scheduled Servicing intervals are required by
FCA US LLC. Failure to have them carried out
may invalidate the New Vehicle Limited
Warranty.
You are advised to inform an authorized
dealer of any small operating irregularities
without waiting for the next service.
Periodic Checks
Every month or every 600 miles (1,000 km) or
before long trips check and, if necessary, top
off:
Engine coolant level.
Brake fluid level (if insufficient, see an
authorized dealer as soon as possible).
Windshield washer fluid level.
Tire inflation pressure and condition.

Operation of lighting system (headlights,
direction indicators, hazard warning lights,
etc.).

Operation of windshield washing/wiping
system and positioning/wear of wiper
blades.
Inspect the CV/Universal joints.
Oil consumption of the engine depends on
conditions and driving style. For this reason,
the engine oil level must be checked every
1,860 miles (3,000 km), and top off if neces -
sary
Ú
page 213.
Heavy Usage Of The Vehicle
If the vehicle is used under one of the following
conditions:
Dusty roads.
Short, repeated journeys less than 4 miles
(7 km) at sub-zero outside temperatures.
Engine often idling or driving long distances
at low speeds or long periods of inactivity.
In the event of a long period of inactivity.
The following checks must be carried out more
often than indicated in the Scheduled
Servicing Plan:
Check cleanliness of hood and trunk locks,
cleanliness and lubrication of linkage.
Visually inspect conditions of: engine, trans -
mission, pipes and hoses (exhaust/fuel
system/brakes) and rubber elements
(sleeves/bushes, etc.).
Check battery charge and battery fluid level
(electrolyte).
Visually inspect conditions of the accessory
drive belts.
Check and, if necessary, change engine oil
and replace oil filter.
Check and, if necessary, replace cabin air
filter.
Check and, if necessary, replace engine air
cleaner.
Severe Duty All Models
Vehicles that are operated in a dusty and
off-road environment, or predominately at idle
or very low engine RPM are known as Severe
Duty vehicles. It is recommended that you
change engine oil at 4,000 miles (6,500 km)
or 350 hours of engine run time.
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SERVICING AND MAINTENANCE

206

Check cleanliness of hood and luggage compartment
locks, cleanliness and lubrication of linkage●●●●●●●
Visually inspect conditions and wear of front/rear
disc brake pads and operation of pad wear indicators●●●●●●●●●●●●●●●
Visually inspect the condition and tensioning of the
accessory drive belt(s)
●●●●●●●●●●●●
Change engine coolant
●
Change engine oil and replace oil filter
3
Replace transfer case oil (AWD models only)●
Replace accessory drive belt(s)●
Replace engine air cleaner
4●●●●●
Replace additional fuel filter (if equipped)
●●●●●●●●●●●●●●●
Change the brake fluid
5
Thousands of miles102030405060708090100110120130140150
Years123456789101112131415
Thousands of kilometers163248648096112128144160176192208224240
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209

Check operation of the windshield wiper/washer
system and adjust nozzles, if necessary.●●●●●●●●
Check cleanliness of hood and luggage compartment
locks, cleanliness and lubrication of linkage.
●●●●●●●
Visually inspect conditions and wear of front/rear
disc brake pads and operation of pad wear
indicators.
●●●●●●●●●●●●●●●
Visually inspect the brake discs surface and edge.
●●●●●●●●●●●●●●●
Brake pads/brake discs replacement.
2
Visually inspect the condition and tensioning of the
accessory drive belt(s).●●●●●●●●●●●●
Change engine coolant.
●
Change engine oil and replace oil filter.
●●●●●●●●●●●●●●●
Replace accessory drive belt/s.
3
Replace engine air cleaner.4●●●●●●●
Replace additional fuel filter (if equipped).●●●●●●●●●●●●●●●
Thousands of miles102030405060708090100110120130140150
Years123456789101112131415
Thousands of kilometers163248648096112128144160176192208224240
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211

ENGINE COMPARTMENT
Checking Levels — 2.0L Engine
1 – Engine Oil Filler Cap4 –Windshield/Headlights Washer Fluid Reservoir Cap
2 – Brake Fluid Reservoir Access Cover 5 – Intercooler Coolant Reservoir Cap
3 – Engine Coolant Reservoir Cap
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SERVICING AND MAINTENANCE

212

Checking Levels — 2.9L Engine
1 – Engine Oil Dipstick4 – Windshield/Headlight Washer Fluid Reservoir Cap
2 – Engine Oil Filler 5 – Brake Fluid Reservoir Cap Access Cover
3 – Engine Coolant Reservoir Cap 6 – Intercooler Coolant Reservoir Cap
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SERVICING AND MAINTENANCE

214

Engine Coolant
If the level is too low, remove the cap of reser-
voir and add the fluid described on

Ú
page 267.
Washer Fluid For Windshield/Headlights
The windshield and headlights washer fluid
reservoir has a telescopic filler.
If the level is too low, remove reservoir cap and
lift the filler. Then, add the fluid described on

Ú
page 267.

NOTE:

The headlight washing system will not work if
the liquid level is low (as indicated by the
symbol on the instrument cluster display). On
vehicles equipped with headlight washers,
there is a reference notch on the dipstick:
ONLY the windshield/rear window washer
operates with the level below this reference.
Brake Fluid
Check that the fluid is at the maximum level. If
the fluid level in the tank is low, contact an
authorized dealer to have the system checked.

Automatic Transmission Activation System Oil

The transmission control oil level should only
be checked at an authorized dealer.
Useful Advice For Extending The Life Of
Your Battery
To avoid draining your battery and make it last
longer, observe the following instructions:
When you park the car, ensure that the
doors and trunk are closed properly to
prevent any lights from remaining on inside
the passenger's compartment.
Do not keep accessories (e.g. radio, hazard
warning lights, etc.) switched on for a long
time when the engine is not running.
Before performing any operation on the
electrical system, disconnect the negative
battery cable.
If you wish to install electrical accessories
after purchasing the car that require perma -
nent electrical supply (e.g. alarm, etc.), or
accessories which influence the electrical
supply requirements, contact an authorized
dealer, whose qualified staff will evaluate the
overall electrical consumption.
WARNING!
If the engine oil is being topped up, wait for
the engine to cool down before loosening
the filler cap, particularly for vehicles with
aluminum cap (if equipped). WARNING: risk
of burns!
CAUTION!
The oil level must never exceed the MAX
mark.
If the MAX mark is exceeded (last notch on
the right turns red) after the fill-up, go to an
authorized dealer as soon as possible to
have the oil in excess removed.
Do not add oil with specifications different
from those of the oil already in the engine.
Used engine oil and oil filters contain
substances which are harmful to the
environment. To change the oil and filters,
we advise you to contact an authorized
dealer.
CAUTION!
If the charge level remains under 50% for a
long time, the battery may be damaged by
sulphation, reducing its capacity and
efficiency during a vehicle start. The battery
is also more prone to the risk of freezing (at
temperatures as high as 14°F (-10°C).
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SERVICING AND MAINTENANCE

220

Exhaust System
Adequate maintenance of the engine exhaust
system represents the best protection against
leaks of carbon monoxide into the passenger
compartment.
If an unusual noise from the exhaust or the
presence of smoke in the passenger compart-
ment is identified, or if the underbody or rear
section of the vehicle have been damaged,
have the entire exhaust system and adjoining
bodywork areas checked at an authorized
dealer to identify any components which are
broken, damaged, worn or have moved from
their correct fitting position.
Open welding or loose connections may permit
exhaust gas to enter the passenger compart -
ment.
Have the exhaust system checked every time
the vehicle is raised. Replace the components
where necessary (for these operations,
contact an authorized dealer).
In normal operating conditions, the catalytic
converter does not require maintenance. To
ensure that it operates correctly, however, and
prevent it from getting damaged, it is
extremely important that the engine operates
perfectly. To minimize the risk of damaging the catalytic
converter, proceed as follows:Do not stop the engine or deactivate the
ignition with gear engaged and vehicle in
motion.
Do not attempt to start the engine by bump
starting.
Do not persist in using the vehicle if idling is
very irregular or the operating conditions
are very notably irregular.
Engine Cooling System
Coolant Check
Your vehicle has two cooling systems and they
both need to be checked to ensure they are at
proper fill levels.
Check the engine coolant and intercooler
coolant level every oil change or before long
trips.
If there are impurities in the engine coolant,
the system must be drained, flushed and
refilled: contact an authorized dealer.
WARNING!
Exhaust gases can injure or kill. They
contain carbon monoxide (CO), which is
colorless and odorless. Breathing it can
make you unconscious and can eventually
poison you.
A hot exhaust system can start a fire if you
park over materials that can burn. Such
materials might be grass or leaves coming
into contact with your exhaust system. Do
not park or operate your vehicle in areas
where your exhaust system can contact
anything that can burn.
WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from
your radiator. If you see or hear steam
coming from under the hood, do not open
the hood until the radiator has had time to
cool. Never open a cooling system pres
-
sure cap when the radiator or coolant
bottle is hot.
Keep hands, tools, clothing, and jewelry
away from the radiator cooling fan when
the hood is raised. The fan starts automat -
ically and may start at any time, whether
the engine is running or not.
When working near the radiator cooling
fan, disconnect the fan motor lead or turn
the ignition to the OFF mode. The fan is
temperature controlled and can start at
any time the ignition is in the ON mode.
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221

Check the front part of the condenser to check
for any build-up of insects, leaves or other
debris. Should it be dirty, clean it by spraying
delicately with water.
Check the hoses of the engine/intercooler
cooling system to ensure that the rubber has
not deteriorated and that there are no cracks,
tears, cuts or obstructions in the expansion
tank side and radiator side connectors. Should
there be any doubt regarding leaks from the
system (e.g. if frequent top ups are required),
have the seal checked at an authorized
dealer.
With the engine off and at normal operating
temperature, check that the cooling system
radiator cap is closed properly.

NOTE:

Before removing the coolant reservoir cap,
wait for the system to cool down.Topping Up / Draining / Flushing The Engine/
Intercooler Coolant
If the engine coolant (antifreeze) is dirty, have
cleaning and flushing carried out at an autho
-
rized dealer.
For the correct servicing intervals

Ú
page 204.

NOTE:

For topping up, use a fluid with the same
characteristics as those indicated on

Ú
page 267.
Do not use pure water, alcohol-based cool -
ants, corrosions inhibitors or additional
anti-rust products because they may be
incompatible with the engine coolant and
cause the clogging of the radiator. The use
of propylene glycol-based coolant is also not
recommended.
Engine Cooling/Intercooler System Cap
To prevent loss of engine coolant, make sure
that the expansion tank cap is closed. If it is
open, screw it completely until you reach/hear
the click.
Periodically check the cap and clean it from
any foreign bodies that may have deposited on
the external surface. Disposal Of Used Coolant
Disposal of engine/intercooler coolant is
subject to legal requirements: consult the
appropriate local regulations.

NOTE:

To prevent the fluid from being ingested by
children or animals, do not keep it in open
containers or pour it on the ground. If
ingested, contact a doctor immediately.
Eliminate any traces of fluid from the
ground immediately.

When the vehicle stops after a short trip,
steam may be seen coming out from front of
the hood. This is a normal phenomenon which
is due to the presence of rain, snow or a lot of
moisture on the surface of the radiator.

With engine and system cold, do not top up
with coolant beyond the maximum level
indicated on the reservoir in the engine
compartment.
WARNING!

Do not open hot engine cooling system.
Never add engine coolant (antifreeze) when
the engine is overheated. Do not loosen or
remove the cap to cool an overheated
engine. Heat causes pressure to build up in
the cooling system. To prevent scalding or
injury, do not remove the pressure cap while
the system is hot or under pressure.

Do not use a pressure cap other than the
one specified for your vehicle. Personal
injury or engine damage may result.
WARNING!
Never add coolant with the engine hot or
overheated.
Do not attempt to cool an overheated
engine by loosening or removing the cap.
The heat causes a considerable increase
in pressure in the cooling system.
To prevent damage to the engine, only use
the engine cooling circuit caps provided.
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TECHNICAL SPECIFICATIONS

268

CHASSIS FLUIDS AND LUBRICANTS
2.0L Engine
UseFeaturesSpecificationApplications
Lubricants and greasesZF 8HP 50 - Synthetic ATF
–Automatic transmission
SAE 75W-85 Synthetic lubricant FPW9.55550-DA9 Differential and reduction units

RDU 195; RDU 230-LSD;
RDU 210-eLSD; RDU 210/215-LSD

SAE 75W-80 APL GL-5 Synthetic lubricant FPW9.55550-DA10 AWD System FAD transfer case
SAE 75W Synthetic lubricant FPW9.55550-DA11AWD System TRANSFER CASE
Brake fluid DOT 4MS.90039 Hydraulic brakes
Engine coolant CUNA NC 956-16
ASTMD3306 MS.90032Use rate 50% Not mixable with
different formulation products.
1 1.
For particularly harsh climate conditions, a mixture of 60 % product and 40 % distilled water is recommended.
Windshield washer fluid CUNA NC 956-11MS.90043To be used diluted or undiluted in
windshield washer/wiper systems
HVAC R1234yf––
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269

2.9L Engine
*Based on

FCA US LLC testing.
PERFORMANCE — 2.9L ENGINE
Top performance after the initial period of vehicle usage.
*Based on FCA US LLC testing.
UseFeaturesSpecificationApplications
Lubricants and greases ZF 8HP 50 - Synthetic ATF
–Automatic transmission
SAE 75W-85 API GL-5 Synthetic lubricant FPW9.55550-DA8Differential and reduction units
RDU 230-TV / 2.9 V6 engine
Brake fluid DOT 4MS.90039 Hydraulic brakes
Engine coolant CUNA NC 956-16
ASTMD3306 MS.90032Use rate 50% Not mixable with
different formulation products.
1 1.
For particularly harsh climate conditions, a mixture of 60% product and 40% distilled water is recommended.
PERFORMANCE — 2.0L ENGINE
Top performance after the initial period of vehicle usage.
Windshield washer fluid CUNA NC 956-11MS.90043To be used diluted or undiluted in
windshield washer/wiper systems
HVAC R1234yf––
ModelsMaximum speed mphAcceleration from
0–60 mph/0-100 km/h sec.
RWD 149 *5.5 *
AWD 149 *5.1 *
Maximum speed mphAcceleration from 0–60 mph/0-100 km/h sec.
191 * 3.8 *
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